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Husqvarna TXC449 2011 Workshop Repair Service Manual

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The TXC449, produced in 2011, is a performance-oriented off-road motorcycle designed for aggressive trail riding and enduro competition. This model represents dedication to off-road prowess, featuring a liquid-cooled, 449.4 cc single-cylinder engine with DOHC and electronic fuel injection. Its robust chassis, advanced suspension, and hydraulic disc brakes contribute to its agile handling and rider confidence. With a Swedish heritage known for off-road excellence, the TXC449 is built to perform in demanding environments. This workshop repair and service manual provides comprehensive guidance for the TXC449 (2011). It covers essential maintenance, detailed troubleshooting procedures, diagnostic information, and step-by-step repair instructions for all major systems, including the engine, fuel, cooling, transmission, electrical, suspension, brakes, and chassis. With approximately 350-450 pages of detailed information, including diagrams and specifications, this manual is an indispensable resource for owners, mechanics, and technicians aiming to maintain and repair this off-road motorcycle effectively. 🏷️ Basic Information Identification Make: Husqvarna Model: TXC449 Year: 2011 Vehicle Type: Off-Road Motorcycle / Motocross Codes Vin Code Digit 10: B 👋 Introduction Market Position Segment: Competition/Motocross Enduro Target Audience: Husqvarna TXC449 owners, technicians, and enthusiasts Competitive Analysis Competitors: KTM EXC series, Yamaha WR series, Honda CRF-X series, Kawasaki KX-FX series, Suzuki RM-Z (off-road variants) Key Features Vehicle Focus: Performance-oriented off-road motorcycle designed for enduro competition and aggressive trail riding Manual Value: Essential for maintaining peak performance, diagnosing issues, and performing repairs on the TXC449 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service for Husqvarna TXC449 (2011) Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Component Overhaul Page Count Estimated Pages: 350-450 Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end rebuild, bottom-end assembly, valve clearance adjustment, timing, lubrication system Fuel System: Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulation Cooling System: Radiator, coolant hoses, water pump, thermostat, fan operation Transmission: Gearbox inspection, clutch service, gear shift mechanism, lubrication Electrical System: Ignition system, stator, flywheel, battery, starter motor, lighting, wiring diagrams, ECU diagnostics Suspension: Front fork (USD) service, rear shock absorber service, linkage lubrication and adjustment, spring rates Brakes: Front and rear brake caliper service, master cylinder overhaul, brake pad replacement, bleeding procedures, hydraulic lines Chassis Frame: Frame inspection, steering head bearing service, swingarm maintenance, subframe checks Bodywork: Fairing removal and installation, seat, fuel tank, fender maintenance Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug service Troubleshooting: Diagnostic charts for common issues, fault finding, error code interpretation Repair: Step-by-step repair instructions for all major components, torque specifications for fasteners Rebuild: Complete engine rebuild procedures, gearbox overhauls, suspension rebuilds Diagnostics: Fault diagnosis for engine performance, electrical issues, and chassis components Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds Detail Level: Detailed diagrams, exploded views, service data, specifications 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content Print Quality Quality: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Single-cylinder, 4-stroke Displacement: 449.4 cc Bore X Stroke: 95 mm x 63.4 mm Cooling: Liquid-cooled Valve Train: DOHC, 4 valves Compression Ratio: 12.8:1 Performance Horsepower Estimated: Approx. 50-55 HP (subject to tune and specific model variations) Torque Estimated: Approx. 45-48 Nm (subject to tune and specific model variations) Fuel System Induction: Electronic Fuel Injection (EFI) with Mikuni throttle body Fuel Type: Unleaded Gasoline (minimum 91 RON) Lubrication System: Wet sump, separate gearbox oil Engine Oil Capacity: Approx. 1.1 Liters (without filter change), 1.2 Liters (with filter change) Gearbox Oil Capacity: Approx. 0.7 Liters 🔧 Transmission Standard Type: 6-speed constant mesh Optional Options: N/A for this model year Features Clutch: Wet, multi-plate Final Drive: O-ring chain 📐 Dimensions Exterior Length Approx: 2170 mm Width Approx: 820 mm Height Approx: 1280 mm Wheelbase Approx: 1485 mm Ground Clearance Approx: 350 mm Weights Dry Weight Approx: 115 kg Curb Weight Approx: 126 kg (with all fluids) Fuel Tank Capacity: 8.5 Liters 🛡️ Safety Features Ratings Safety Certifications: N/A (Off-road motorcycle, not subject to road safety standards) Active Features Braking System: Hydraulic disc brakes front and rear Suspension Design: Performance-oriented for stability and control Passive Features Frame Construction: Lightweight yet strong chassis for rider confidence 💡 Technology Features Infotainment System: N/A (Minimalist off-road instrument cluster) Features: Digital odometer, trip meter, clock, engine hour meter. Driver Assistance Features: N/A (Focus is on rider control and mechanical feedback) Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 15-20 operating hours or annually Oil Filter Replacement: Every 2 engine oil changes Air Filter Cleaning: Every 5-10 operating hours (depending on conditions) Spark Plug Inspection: Every 20-30 operating hours Valve Clearance Check: Every 30-40 operating hours Fluid Specifications Engine Oil Grade: SAE 10W-50, API SG or...
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Husqvarna TXC449 2011 Workshop Repair Service ManualHusqvarna TXC449 2011 Workshop Repair Service ManualHusqvarna TXC449 2011 Workshop Repair Service ManualHusqvarna TXC449 2011 Workshop Repair Service Manual
The TXC449, produced in 2011, is a performance-oriented off-road motorcycle designed for aggressive trail riding and enduro competition. This model represents dedication to off-road prowess, featuring a liquid-cooled, 449.4 cc single-cylinder engine with DOHC and electronic fuel injection. Its robust chassis, advanced suspension, and hydraulic disc brakes contribute to its agile handling and rider confidence. With a Swedish heritage known for off-road excellence, the TXC449 is built to perform in demanding environments. This workshop repair and service manual provides comprehensive guidance for the TXC449 (2011). It covers essential maintenance, detailed troubleshooting procedures, diagnostic information, and step-by-step repair instructions for all major systems, including the engine, fuel, cooling, transmission, electrical, suspension, brakes, and chassis. With approximately 350-450 pages of detailed information, including diagrams and specifications, this manual is an indispensable resource for owners, mechanics, and technicians aiming to maintain and repair this off-road motorcycle effectively.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TXC449
Year:
2011
Vehicle Type:
Off-Road Motorcycle / Motocross
Codes
Vin Code Digit 10:
B
👋 Introduction
Market Position
Segment:
Competition/Motocross Enduro
Target Audience:
Husqvarna TXC449 owners, technicians, and enthusiasts
Competitive Analysis
Competitors:
KTM EXC series, Yamaha WR series, Honda CRF-X series, Kawasaki KX-FX series, Suzuki RM-Z (off-road variants)
Key Features
Vehicle Focus:
Performance-oriented off-road motorcycle designed for enduro competition and aggressive trail riding
Manual Value:
Essential for maintaining peak performance, diagnosing issues, and performing repairs on the TXC449
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service for Husqvarna TXC449 (2011)
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Component Overhaul
Page Count
Estimated Pages:
350-450
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top-end rebuild, bottom-end assembly, valve clearance adjustment, timing, lubrication system
Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulation
Cooling System:
Radiator, coolant hoses, water pump, thermostat, fan operation
Transmission:
Gearbox inspection, clutch service, gear shift mechanism, lubrication
Electrical System:
Ignition system, stator, flywheel, battery, starter motor, lighting, wiring diagrams, ECU diagnostics
Suspension:
Front fork (USD) service, rear shock absorber service, linkage lubrication and adjustment, spring rates
Brakes:
Front and rear brake caliper service, master cylinder overhaul, brake pad replacement, bleeding procedures, hydraulic lines
Chassis Frame:
Frame inspection, steering head bearing service, swingarm maintenance, subframe checks
Bodywork:
Fairing removal and installation, seat, fuel tank, fender maintenance
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug service
Troubleshooting:
Diagnostic charts for common issues, fault finding, error code interpretation
Repair:
Step-by-step repair instructions for all major components, torque specifications for fasteners
Rebuild:
Complete engine rebuild procedures, gearbox overhauls, suspension rebuilds
Diagnostics:
Fault diagnosis for engine performance, electrical issues, and chassis components
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds
Detail Level:
Detailed diagrams, exploded views, service data, specifications
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text content
Print Quality
Quality:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Single-cylinder, 4-stroke
Displacement:
449.4 cc
Bore X Stroke:
95 mm x 63.4 mm
Cooling:
Liquid-cooled
Valve Train:
DOHC, 4 valves
Compression Ratio:
12.8:1
Performance
Horsepower Estimated:
Approx. 50-55 HP (subject to tune and specific model variations)
Torque Estimated:
Approx. 45-48 Nm (subject to tune and specific model variations)
Fuel System
Induction:
Electronic Fuel Injection (EFI) with Mikuni throttle body
Fuel Type:
Unleaded Gasoline (minimum 91 RON)
Lubrication
System:
Wet sump, separate gearbox oil
Engine Oil Capacity:
Approx. 1.1 Liters (without filter change), 1.2 Liters (with filter change)
Gearbox Oil Capacity:
Approx. 0.7 Liters
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Options:
N/A for this model year
Features
Clutch:
Wet, multi-plate
Final Drive:
O-ring chain
📐 Dimensions
Exterior
Length Approx:
2170 mm
Width Approx:
820 mm
Height Approx:
1280 mm
Wheelbase Approx:
1485 mm
Ground Clearance Approx:
350 mm
Weights
Dry Weight Approx:
115 kg
Curb Weight Approx:
126 kg (with all fluids)
Fuel Tank Capacity:
8.5 Liters
🛡️ Safety Features
Ratings
Safety Certifications:
N/A (Off-road motorcycle, not subject to road safety standards)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Suspension Design:
Performance-oriented for stability and control
Passive Features
Frame Construction:
Lightweight yet strong chassis for rider confidence
💡 Technology Features
Infotainment
System:
N/A (Minimalist off-road instrument cluster)
Features:
Digital odometer, trip meter, clock, engine hour meter.
Driver Assistance
Features:
N/A (Focus is on rider control and mechanical feedback)
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 15-20 operating hours or annually
Oil Filter Replacement:
Every 2 engine oil changes
Air Filter Cleaning:
Every 5-10 operating hours (depending on conditions)
Spark Plug Inspection:
Every 20-30 operating hours
Valve Clearance Check:
Every 30-40 operating hours
Fluid Specifications
Engine Oil Grade:
SAE 10W-50, API SG or higher, JASO MA certified (e.g., Motorex Power Synt 4T 10W/50)
Gearbox Oil Grade:
SAE 75W/90, API GL-4 or GL-5 (e.g., Motorex Gear Oil 75W/90)
Coolant Type:
Ethylene Glycol based antifreeze/coolant mixture (50% distilled water, 50% coolant, e.g., Motorex Coolant M5.0)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, suspension seals (due to off-road use)
Potential Electrical:
Occasional stator or regulator issues, check wiring harness integrity
Engine Specific:
Proper valve adjustment is crucial for engine longevity; monitor cam chain tension.
📚 Vehicle History
Brand Heritage
Origin:
Swedish brand with a long history in motorcycle manufacturing, known for off-road prowess.
Acquisition:
Acquired by the KTM Group in 2013.
Model Evolution
Platform Origin:
Based on the Cagiva Mito platform before Husqvarna's acquisition by BMW, and subsequently by KTM.
Updates:
The TXC series represented Husqvarna's push into competitive off-road racing, incorporating modern technologies and performance enhancements.
Production
Manufacturing Location:
Likely Italy (under previous ownership structures before KTM)
Production Period:
The TXC449 was part of the line-up during the BMW ownership period (2007-2013).
🏆 Awards & Recognition
Recognitions
Awards:
Specific industry awards for the 2011 model are not widely publicized; however, Husqvarna's lineage is recognized in off-road racing circles.
Ratings
Expert Reviews:
Generally praised for its powerful engine, agile handling, and quality suspension components, characteristic of Husqvarna's premium off-road offerings.
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