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Husqvarna TXC449 TXC511 2011 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TXC449 / TXC511 Year: 2011 Type: Off-Road Motorcycle / Motocross/Enduro 👋 Introduction Market Position Segment: High-performance European off-road motorcycles, competing with brands like KTM, Yamaha, and Honda in the professional motocross and enduro categories. Competitive Analysis Strengths: Husqvarna's heritage in motorcycle racing, focus on performance-oriented machinery, often featuring unique technical solutions. Key Features Engine Variants: Available in 449cc and 511cc engine displacements, catering to different rider preferences and competition classes. Chassis Design: Often feature advanced chassis designs, high-quality suspension components (e.g., Marzocchi forks, Sachs shock), and potent braking systems. 📋 Manual Details Coverage Areas Engine: Complete engine service, diagnostics, and overhaul Transmission: Gearbox assembly, disassembly, and repair Chassis: Frame, suspension (forks, shock), wheels, and bearings Electrical System: Wiring diagrams, ignition system, lighting, starter motor Fuel System: Carburetion (for TXC449), fuel injection (for TXC511), fuel pump, filter Cooling System: Radiator, coolant flow, fan operation Brake System: Hydraulic brake systems (front and rear), bleeding procedures, pad replacement Exhaust System: Exhaust pipe, muffler, heat shields Bodywork And Trim: Plastics, seat, handlebars, controls Troubleshooting: Diagnostic procedures for common and complex issues Page Count Estimated Pages: Approximately 300-400 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Repair Service Manual Language Primary Language: English Format Delivery Format: PDF Download Searchability: Likely text-searchable PDF for efficient information retrieval Printability: Printable for on-the-job use 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagrams and procedures for cylinder head, piston, crankshaft, camshaft, valve timing, and lubrication system Fuel And Ignition: Carburetor adjustment and rebuilding (TXC449), EFI component testing and diagnostics (TXC511), ignition timing, spark plug specifications Suspension And Steering: Fork seal replacement, damper adjustments, shock absorber servicing, steering head bearing maintenance Wheel And Tire: Wheel bearing replacement, spoke tensioning, tire pressure recommendations, rim specifications Lubrication: Oil change intervals, oil type and viscosity specifications, oil filter part numbers Maintenance Schedule: Recommended service intervals for all major components and fluids Procedures Included Routine Maintenance: Air filter cleaning/replacement, chain adjustment and lubrication, spark plug inspection, brake fluid check Major Repairs: Engine rebuilds, transmission overhauls, suspension rebuilds, electrical system troubleshooting Troubleshooting Guides: Step-by-step diagnostics for starting issues, performance problems, leaks, and electrical faults Torque Specifications: Precise torque values for all critical fasteners and bolts Wiring Diagrams: Detailed electrical schematics for easy fault diagnosis and component identification Special Tool Requirements: Identification of specific tools required for certain procedures Technical Depth Depth: Comprehensive from basic maintenance to complete engine and chassis overhauls, suitable for professional mechanics and experienced DIY enthusiasts 📊 Manual Specifications File Format Format: PDF Print Quality Image Resolution: High-resolution scans suitable for clear viewing and printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Txc449 Type: 4-stroke, Single-cylinder Displacement: 449cc (Approximate) Bore X Stroke: Refer to manual for exact specifications Fuel System: Mikuni Carburetor (specific model to be confirmed in manual) Ignition: Electronic Ignition Primary Engine Txc511 Type: 4-stroke, Single-cylinder Displacement: 511cc (Approximate) Bore X Stroke: Refer to manual for exact specifications Fuel System: Electronic Fuel Injection (EFI) Ignition: Electronic Ignition Performance Horsepower Txc449: Estimated 50-55 HP (refer to manual for exact) Torque Txc449: Refer to manual for exact specifications Horsepower Txc511: Estimated 55-60 HP (refer to manual for exact) Torque Txc511: Refer to manual for exact specifications 🔧 Transmission Standard Type: 6-speed manual transmission Optional Transmission Options: N/A (Standard 6-speed) Features Clutch: Hydraulically actuated wet multi-plate clutch Gear Ratios: Detailed gear ratios available in the workshop manual 📐 Dimensions Exterior Wheelbase: Refer to manual for specific dimensions Weights Dry Weight Txc449: Approximately 114 kg (251 lbs) (refer to manual) Dry Weight Txc511: Approximately 115 kg (254 lbs) (refer to manual) 🛡️ Safety Features Ratings Safety Standards: Designed for off-road competition use; no road safety ratings apply. Active Features Braking System: Hydraulic disc brakes front and rear, often with Brembo calipers and quality rotors for superior stopping power. Passive Features Frame Construction: Robust chromoly steel frame designed for strength and rider feedback. 💡 Technology Features Infotainment Features: N/A (Dedicated off-road competition motorcycle, lacks infotainment systems). Driver Assistance Features: N/A (Designed for manual rider control and feedback). Connectivity Features: N/A (No onboard connectivity features). 🔧 Maintenance Service Intervals Oil Change: Recommended every 15-20 hours of operation or annually; refer to manual for precise intervals. Air Filter: Clean or replace every 5-10 hours of operation, depending on riding conditions. Chain Maintenance: Lubricate and adjust chain every 5 hours of operation. Valve Clearance: Check and adjust every 20-30 hours of operation. Fluid Specifications Engine Oil Txc449: SAE 10W-40 or 15W-50, API SG/SH/SJ rated; specific Husqvarna recommendation to be confirmed in manual. Engine Oil Txc511: SAE 10W-40 or 15W-50, API SG/SH/SJ rated; specific Husqvarna recommendation to be confirmed in manual. Coolant: Ethylene glycol-based coolant with corrosion inhibitors; 50/50 mix with distilled water. Brake Fluid: DOT 4 Hydraulic...
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Sku: 75798
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Husqvarna TXC449 TXC511 2011 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TXC449 / TXC511
Year:
2011
Type:
Off-Road Motorcycle / Motocross/Enduro
👋 Introduction
Market Position
Segment:
High-performance European off-road motorcycles, competing with brands like KTM, Yamaha, and Honda in the professional motocross and enduro categories.
Competitive Analysis
Strengths:
Husqvarna's heritage in motorcycle racing, focus on performance-oriented machinery, often featuring unique technical solutions.
Key Features
Engine Variants:
Available in 449cc and 511cc engine displacements, catering to different rider preferences and competition classes.
Chassis Design:
Often feature advanced chassis designs, high-quality suspension components (e.g., Marzocchi forks, Sachs shock), and potent braking systems.
📋 Manual Details
Coverage Areas
Engine:
Complete engine service, diagnostics, and overhaul
Transmission:
Gearbox assembly, disassembly, and repair
Chassis:
Frame, suspension (forks, shock), wheels, and bearings
Electrical System:
Wiring diagrams, ignition system, lighting, starter motor
Fuel System:
Carburetion (for TXC449), fuel injection (for TXC511), fuel pump, filter
Cooling System:
Radiator, coolant flow, fan operation
Brake System:
Hydraulic brake systems (front and rear), bleeding procedures, pad replacement
Exhaust System:
Exhaust pipe, muffler, heat shields
Bodywork And Trim:
Plastics, seat, handlebars, controls
Troubleshooting:
Diagnostic procedures for common and complex issues
Page Count
Estimated Pages:
Approximately 300-400 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Primary Language:
English
Format
Delivery Format:
PDF Download
Searchability:
Likely text-searchable PDF for efficient information retrieval
Printability:
Printable for on-the-job use
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagrams and procedures for cylinder head, piston, crankshaft, camshaft, valve timing, and lubrication system
Fuel And Ignition:
Carburetor adjustment and rebuilding (TXC449), EFI component testing and diagnostics (TXC511), ignition timing, spark plug specifications
Suspension And Steering:
Fork seal replacement, damper adjustments, shock absorber servicing, steering head bearing maintenance
Wheel And Tire:
Wheel bearing replacement, spoke tensioning, tire pressure recommendations, rim specifications
Lubrication:
Oil change intervals, oil type and viscosity specifications, oil filter part numbers
Maintenance Schedule:
Recommended service intervals for all major components and fluids
Procedures Included
Routine Maintenance:
Air filter cleaning/replacement, chain adjustment and lubrication, spark plug inspection, brake fluid check
Major Repairs:
Engine rebuilds, transmission overhauls, suspension rebuilds, electrical system troubleshooting
Troubleshooting Guides:
Step-by-step diagnostics for starting issues, performance problems, leaks, and electrical faults
Torque Specifications:
Precise torque values for all critical fasteners and bolts
Wiring Diagrams:
Detailed electrical schematics for easy fault diagnosis and component identification
Special Tool Requirements:
Identification of specific tools required for certain procedures
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and chassis overhauls, suitable for professional mechanics and experienced DIY enthusiasts
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Image Resolution:
High-resolution scans suitable for clear viewing and printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine Txc449
Type:
4-stroke, Single-cylinder
Displacement:
449cc (Approximate)
Bore X Stroke:
Refer to manual for exact specifications
Fuel System:
Mikuni Carburetor (specific model to be confirmed in manual)
Ignition:
Electronic Ignition
Primary Engine Txc511
Type:
4-stroke, Single-cylinder
Displacement:
511cc (Approximate)
Bore X Stroke:
Refer to manual for exact specifications
Fuel System:
Electronic Fuel Injection (EFI)
Ignition:
Electronic Ignition
Performance
Horsepower Txc449:
Estimated 50-55 HP (refer to manual for exact)
Torque Txc449:
Refer to manual for exact specifications
Horsepower Txc511:
Estimated 55-60 HP (refer to manual for exact)
Torque Txc511:
Refer to manual for exact specifications
🔧 Transmission
Standard
Type:
6-speed manual transmission
Optional
Transmission Options:
N/A (Standard 6-speed)
Features
Clutch:
Hydraulically actuated wet multi-plate clutch
Gear Ratios:
Detailed gear ratios available in the workshop manual
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for specific dimensions
Weights
Dry Weight Txc449:
Approximately 114 kg (251 lbs) (refer to manual)
Dry Weight Txc511:
Approximately 115 kg (254 lbs) (refer to manual)
🛡️ Safety Features
Ratings
Safety Standards:
Designed for off-road competition use; no road safety ratings apply.
Active Features
Braking System:
Hydraulic disc brakes front and rear, often with Brembo calipers and quality rotors for superior stopping power.
Passive Features
Frame Construction:
Robust chromoly steel frame designed for strength and rider feedback.
💡 Technology Features
Infotainment
Features:
N/A (Dedicated off-road competition motorcycle, lacks infotainment systems).
Driver Assistance
Features:
N/A (Designed for manual rider control and feedback).
Connectivity
Features:
N/A (No onboard connectivity features).
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 15-20 hours of operation or annually; refer to manual for precise intervals.
Air Filter:
Clean or replace every 5-10 hours of operation, depending on riding conditions.
Chain Maintenance:
Lubricate and adjust chain every 5 hours of operation.
Valve Clearance:
Check and adjust every 20-30 hours of operation.
Fluid Specifications
Engine Oil Txc449:
SAE 10W-40 or 15W-50, API SG/SH/SJ rated; specific Husqvarna recommendation to be confirmed in manual.
Engine Oil Txc511:
SAE 10W-40 or 15W-50, API SG/SH/SJ rated; specific Husqvarna recommendation to be confirmed in manual.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors; 50/50 mix with distilled water.
Brake Fluid:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Clutch Slave Cylinder:
Potential for leaks or premature wear, requiring periodic inspection and seal replacement.
Water Pump Seal:
Can sometimes develop leaks, requiring seal replacement.
Electrical Connections:
Standard for off-road bikes, ensure all electrical connectors are clean and properly seated to prevent intermittent issues.
📚 Vehicle History
Brand Heritage
Origins:
Husqvarna is one of the oldest motorcycle manufacturers in the world, with a rich history in off-road racing, particularly motocross and enduro.
Model Evolution
Txc Series:
The TXC series represented Husqvarna's competitive entry into the US motocross market, featuring Austrian-developed technology (BMW era) with Italian execution.
Production
Manufacturing Location:
Assembled in Italy during the period of BMW ownership.
🏆 Awards & Recognition
Recognitions
Racing Success:
Husqvarna motorcycles, including the TXC models, have a history of success in professional motocross and enduro racing, though specific awards for the 2011 TXC models would be performance-based rather than product awards.
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