2011 Mercedes-Benz ML450 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML450 Year: 2011 Codes Chassis Code: W164 Engine Code: 272.989 (ML450 Hybrid) 👋 Introduction Market Position Market Segment: Luxury Mid-size SUV (Hybrid) Competitive Analysis Key Competitors: Lexus RX Hybrid, BMW X5 Hybrid (e.g., X5 ActiveHybrid), Porsche Cayenne Hybrid, Audi Q7 Hybrid (less common in this year). Key Features Vehicle Distinction: Combines Mercedes-Benz's luxury SUV comfort and utility with a sophisticated hybrid powertrain, offering a blend of performance and improved fuel efficiency for its class. Manual Value Proposition: Provides authoritative, factory-level repair and maintenance information essential for the proper care and longevity of the complex hybrid system and luxury features of the 2011 ML450. 📋 Manual Details Coverage Areas Systems Covered: Engine Mechanical, Engine Electrical, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission (Automatic), Drivetrain, Suspension, Steering, Brakes (Hydraulic & ABS), Body Control Modules, HVAC, Electrical Systems, Body & Chassis, Diagnostic Procedures, Hybrid System Components Page Count Page Count: Comprehensive Digital Content (typically equivalent to 1000+ printed pages) Manual Type Manual Type: Official Service and Repair Manual Software Language Language: English Format Format: Software (Digital Download / CD-ROM - depending on product delivery) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair procedures for all internal engine components, including cylinder head, pistons, connecting rods, crankshaft, camshafts, valve train, and timing components. Torque specifications for all fasteners. Engine Electrical: Wiring diagrams, component locations, testing procedures for sensors (crankshaft position, camshaft position, oxygen, mass airflow, etc.), ignition coils, starter motor, alternator, and related control modules. Hybrid System: Specific troubleshooting and repair for the hybrid powertrain, including the electric motor, high-voltage battery pack, power electronics control unit, and associated cooling systems. Safety precautions for working with high-voltage systems. Procedures Included Maintenance Procedures: Routine maintenance tasks such as oil changes, filter replacements (oil, air, cabin), fluid level checks and top-offs, spark plug replacement, and belt inspections/replacement. Diagnostic Procedures: Step-by-step diagnostic trees for common and uncommon drivability issues, system malfunctions, and error codes. Guidance on using diagnostic scan tools (e.g., XENTRY/DAS). Repair Procedures: Comprehensive instructions for component removal, installation, adjustment, and calibration for virtually every system in the vehicle. Includes detailed illustrations and diagrams. Technical Depth Depth Of Coverage: Expert-level detail suitable for professional technicians and advanced DIY enthusiasts, covering everything from basic fluid changes to complete engine and transmission overhauls, including complex electronic system diagnostics and hybrid component repair. 📊 Manual Specifications File Format File Format Details: Searchable PDF or proprietary software application with interactive diagrams, hyperlinked sections, and often embedded videos. Optimized for digital viewing and printing. Print Quality Print Quality: High-resolution, professionally formatted for clarity and readability. Includes detailed technical illustrations, schematics, and photographs. Binding Type Binding Type: Not Applicable (Digital Software) Paper Type Paper Type: Not Applicable (Digital Software) ⚙️ Engine Specifications Primary Engine Engine Type: 3.5L V6 + Electric Motor (Hybrid) Engine Displacement: 3498 cc (3.5 Liters) Performance Combined Horsepower: 275 hp Combined Torque: 354 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-port Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) Hybrid Components Electric Motor Type: Permanent Magnet Synchronous Motor High Voltage Battery: Nickel-Metal Hydride (NiMH) or Lithium-Ion (specific to variant) 🔧 Transmission Standard Transmission Type: 7-Speed Automatic (7G-TRONIC) Transmission Control: Electronic with Traction Control System (ETS) and Electronic Stability Program (ESP) Features Drive Modes: Comfort (C), Sport (S), Manual (M) modes available Hybrid Integration: Integrated starter-generator (ISG) for seamless start/stop and regenerative braking. Electric-only driving capability at low speeds. 📐 Dimensions Exterior Length: 189.1 inches (4803 mm) Width: 75.6 inches (1920 mm) Height: 70.1 inches (1780 mm) Weights Curb Weight: Approx. 4850-5000 lbs (2200-2268 kg) Gross Vehicle Weight Rating: Approx. 6400 lbs (2903 kg) Cargo Cargo Volume Behind Second Row: Approx. 29.4 cu ft (832 L) Cargo Volume With Second Row Folded: Approx. 71.4 cu ft (2022 L) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5-Star (Likely, based on platform) IIHS Top Safety Pick: Likely a Top Safety Pick designation. Active Features Electronic Stability Program: Standard ESP with Anti-Slip Regulation (ASR) Antilock Braking System: Standard ABS with Brake Assist (BAS) Tire Pressure Monitoring: Standard Passive Features Airbags: Front, front-side, side-curtain airbags; driver knee airbag (typical configuration). Seatbelts: 3-point inertia-reel seatbelts with pre-tensioners and force limiters. 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation) system with color display, AM/FM/Weatherband radio, CD/DVD changer, Bluetooth connectivity, and optional navigation. Driver Assistance Adaptive Cruise Control: Optional DISTRONIC PLUS system available. Parking Assist: Optional PARKTRONIC parking assist system. Connectivity Bluetooth: Standard Bluetooth hands-free calling and audio streaming. Hybrid Technology Hybrid Drive Modes: Hybrid Drive, Electric Drive, ECO Drive, Sport Drive modes managed by the powertrain control module. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first, using synthetic oil. Consult manual for exact interval based on driving...
Lexus RX Hybrid, BMW X5 Hybrid (e.g., X5 ActiveHybrid), Porsche Cayenne Hybrid, Audi Q7 Hybrid (less common in this year).
Key Features
Vehicle Distinction:
Combines Mercedes-Benz's luxury SUV comfort and utility with a sophisticated hybrid powertrain, offering a blend of performance and improved fuel efficiency for its class.
Manual Value Proposition:
Provides authoritative, factory-level repair and maintenance information essential for the proper care and longevity of the complex hybrid system and luxury features of the 2011 ML450.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanical, Engine Electrical, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission (Automatic), Drivetrain, Suspension, Steering, Brakes (Hydraulic & ABS), Body Control Modules, HVAC, Electrical Systems, Body & Chassis, Diagnostic Procedures, Hybrid System Components
Page Count
Page Count:
Comprehensive Digital Content (typically equivalent to 1000+ printed pages)
Manual Type
Manual Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Software (Digital Download / CD-ROM - depending on product delivery)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair procedures for all internal engine components, including cylinder head, pistons, connecting rods, crankshaft, camshafts, valve train, and timing components. Torque specifications for all fasteners.
Engine Electrical:
Wiring diagrams, component locations, testing procedures for sensors (crankshaft position, camshaft position, oxygen, mass airflow, etc.), ignition coils, starter motor, alternator, and related control modules.
Hybrid System:
Specific troubleshooting and repair for the hybrid powertrain, including the electric motor, high-voltage battery pack, power electronics control unit, and associated cooling systems. Safety precautions for working with high-voltage systems.
Procedures Included
Maintenance Procedures:
Routine maintenance tasks such as oil changes, filter replacements (oil, air, cabin), fluid level checks and top-offs, spark plug replacement, and belt inspections/replacement.
Diagnostic Procedures:
Step-by-step diagnostic trees for common and uncommon drivability issues, system malfunctions, and error codes. Guidance on using diagnostic scan tools (e.g., XENTRY/DAS).
Repair Procedures:
Comprehensive instructions for component removal, installation, adjustment, and calibration for virtually every system in the vehicle. Includes detailed illustrations and diagrams.
Technical Depth
Depth Of Coverage:
Expert-level detail suitable for professional technicians and advanced DIY enthusiasts, covering everything from basic fluid changes to complete engine and transmission overhauls, including complex electronic system diagnostics and hybrid component repair.
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF or proprietary software application with interactive diagrams, hyperlinked sections, and often embedded videos. Optimized for digital viewing and printing.
Print Quality
Print Quality:
High-resolution, professionally formatted for clarity and readability. Includes detailed technical illustrations, schematics, and photographs.
3-point inertia-reel seatbelts with pre-tensioners and force limiters.
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system with color display, AM/FM/Weatherband radio, CD/DVD changer, Bluetooth connectivity, and optional navigation.
Driver Assistance
Adaptive Cruise Control:
Optional DISTRONIC PLUS system available.
Parking Assist:
Optional PARKTRONIC parking assist system.
Connectivity
Bluetooth:
Standard Bluetooth hands-free calling and audio streaming.
Hybrid Technology
Hybrid Drive Modes:
Hybrid Drive, Electric Drive, ECO Drive, Sport Drive modes managed by the powertrain control module.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first, using synthetic oil. Consult manual for exact interval based on driving conditions (e.g., 'Service A' or 'Service B').
Transmission Fluid Change:
Recommended around 60,000-80,000 miles for the 7G-TRONIC, or as indicated by the vehicle's service reminder system. Specific fluid type is critical.
Fluid Specifications
Engine Oil Specification:
MB 229.5 or MB 229.51 Approved Synthetic Engine Oil (e.g., Mobil 1 0W-30, 0W-40).
MB 325.0 Approved Antifreeze/Coolant (Concentrate mixed 50/50 with distilled water).
Known Issues
Common Problems And Solutions:
Potential issues include: balance shaft wear on M272 engines, oil cooler leaks, transmission solenoid issues, hybrid battery degradation (less common at this age but possible), and electronic module failures. The manual provides detailed diagnostics for all these.
Filter Part Numbers
Oil Filter Part Number:
OEM Part Number: A2721800109 (example, verify for exact VIN)
Cabin Air Filter Part Number:
OEM Part Number: A1648300218 (example, verify for exact VIN)
📚 Vehicle History
Brand Heritage
Manufacturer History:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and innovation, dating back to the invention of the automobile.
Model Evolution
Ml Class History:
The M-Class (later GLE) series, introduced in 1997, represented Mercedes-Benz's entry into the luxury SUV market. The W164 generation (2006-2011) was a significant refinement, and the ML450 Hybrid was an early foray into electrification for the brand's SUVs.
Production
Manufacturing Location:
Tuscaloosa, Alabama, USA
Model Production Years:
The ML450 Hybrid was primarily produced for the 2010-2011 model years in the US market as part of the W164 generation.
🏆 Awards & Recognition
Recognitions
Fuel Efficiency Awards:
While specific awards for the 2011 ML450 Hybrid might be niche, it represented Mercedes-Benz's commitment to improving SUV fuel economy during its production run.
Ratings
Epa Fuel Economy:
Approx. 19 MPG City / 20 MPG Highway (Combined MPG varies significantly based on driving style and hybrid system usage).
Certifications
Emission Standards:
Compliant with EPA and California ARB emission standards for its model year.
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