Polaris Sportsman XP 850 2012 2013 Workshop Service Manual R
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This manual covers the Polaris Sportsman XP 850 Touring HO EPS INTL models from the 2012 and 2013 model years. Known for its robust 850cc ProStar SOHC twin-cylinder engine, this ATV is engineered for versatility and performance, offering 77 HP and 55 lb-ft of torque, with Electronic Fuel Injection (EFI) and liquid cooling. The Sportsman line is the flagship series, recognized for its off-road capability and rider comfort. Key features include a Variable Transmission (PVT) with all-wheel engine braking, Electronic Power Steering (EPS), and a substantial towing capacity of 1500 lbs, along with front and rear rack capacities of 100 lbs and 200 lbs respectively. This comprehensive 784-page workshop service manual provides detailed, step-by-step instructions for the maintenance, troubleshooting, and repair of your Polaris Sportsman XP 850. It covers all major systems, including the engine, fuel, cooling, exhaust, drivetrain, suspension, steering, braking, and electrical systems, as well as body and frame components. The manual includes scheduled maintenance procedures, removal and installation guides, disassembly and assembly instructions, diagnostic procedures, special tool requirements, wear limits, and torque specifications, all supported by detailed illustrations and diagrams. This resource is designed to assist both mechanics and DIY enthusiasts in performing accurate and efficient service interventions. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman XP 850 Model Variant: Touring HO EPS INTL Year: 2012, 2013 Codes Product Name: Polaris Sportsman XP 850 2012 2013 Workshop Service Manual R PDF Download 👋 Introduction Market Position Target Audience: Mechanics and DIY enthusiasts Purpose: To provide comprehensive data, instructions, and methodology for repair interventions Competitive Analysis Value Proposition: Detailed, step-by-step procedures and pictorial diagrams for efficient and accurate repair Key Features Clarity Of Explanation: Specially prepared for simple explanation, enabling even new personnel to provide satisfactory service Instructional Style: Sequential order of steps, supported by illustrations and notes 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and service for Polaris Sportsman XP 850 Touring HO EPS INTL models Page Count Page Count: 784 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, diagnosis, and repair of the engine and its components Fuel System: Fuel injection, fuel pump, injectors, lines, and tank service procedures Cooling System: Radiator, fan, thermostat, coolant hoses, and flushing procedures Exhaust System: Muffler, exhaust pipes, and mounting hardware service Drivetrain: Transmission, final drive, driveshafts, and CV joints Suspension: Front and rear suspension components, shocks, springs, control arms, and bushings Steering System: Handlebar, steering column, tie rods, and EPS (Electronic Power Steering) system Braking System: Hydraulic brake system, calipers, master cylinders, brake lines, and pads Electrical System: Battery, charging system, ignition system, lighting, starter, and wiring diagrams Body And Frame: Chassis, body panels, racks, seating, and trim components Wheels And Tires: Wheel bearings, tire pressure, and rim specifications Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid changes, filter replacements Troubleshooting: Diagnosis of common problems and systematic troubleshooting guides Removal And Installation: Step-by-step procedures for removing and installing all major components Disassembly And Assembly: Detailed breakdown and reassembly instructions for mechanical assemblies Adjustments: Carburetor (if applicable), valve clearances, brake adjustments, clutch adjustments Diagnostics: Fault finding, diagnostic codes, testing procedures for electrical and mechanical systems Special Tools: Identification and usage of required special service tools and equipment Technical Depth Technical Depth: Comprehensive, step-by-step, bumper-to-bumper coverage with detailed explanations and pictorial diagrams Illustration Detail: Detailed illustrations, exploded diagrams, drawings, and photos Service Data: Includes service data, precautions, special notes, and important points Wear Limits: Specifications for wear limits of various components Torque Specifications: Detailed torque values for all critical fasteners Construction And Function: Information on the design and function of systems and components 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Yes, all pages are printable Readability: Viewable on any computer, zoomable Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) Compatibility Software Requirement: Adobe Reader Operating Systems: Windows, Mac, Linux OS Completeness Completeness Guarantee: 100% Complete and Intact, no missing/corrupt pages/sections ⚙️ Engine Specifications Primary Engine Engine Type: 850cc ProStar SOHC Twin Cylinder Performance Horsepower Rating: 77 HP (approximate, check specific model variations) Torque Rating: 55 lb-ft (approximate, check specific model variations) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Cooling System Cooling Method: Liquid-cooled Engine Management Ignition System: Electronic Ignition 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive Modes: High, Low, Neutral, Reverse, Park Features Engine Braking: All-wheel engine braking 📐 Dimensions Exterior Length: Approx. 84 inches (check specific model variation for exact dimensions) Width: Approx. 48 inches (check specific model variation for exact dimensions) Height: Approx. 48 inches (check specific model variation for exact dimensions) Weights Dry Weight: Approx. 690 lbs (check specific model variation for exact dimensions) Towing Capacity: 1500 lbs Ground Clearance:...
This manual covers the Polaris Sportsman XP 850 Touring HO EPS INTL models from the 2012 and 2013 model years. Known for its robust 850cc ProStar SOHC twin-cylinder engine, this ATV is engineered for versatility and performance, offering 77 HP and 55 lb-ft of torque, with Electronic Fuel Injection (EFI) and liquid cooling. The Sportsman line is the flagship series, recognized for its off-road capability and rider comfort. Key features include a Variable Transmission (PVT) with all-wheel engine braking, Electronic Power Steering (EPS), and a substantial towing capacity of 1500 lbs, along with front and rear rack capacities of 100 lbs and 200 lbs respectively.
This comprehensive 784-page workshop service manual provides detailed, step-by-step instructions for the maintenance, troubleshooting, and repair of your Polaris Sportsman XP 850. It covers all major systems, including the engine, fuel, cooling, exhaust, drivetrain, suspension, steering, braking, and electrical systems, as well as body and frame components. The manual includes scheduled maintenance procedures, removal and installation guides, disassembly and assembly instructions, diagnostic procedures, special tool requirements, wear limits, and torque specifications, all supported by detailed illustrations and diagrams. This resource is designed to assist both mechanics and DIY enthusiasts in performing accurate and efficient service interventions.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman XP 850
Model Variant:
Touring HO EPS INTL
Year:
2012, 2013
Codes
Product Name:
Polaris Sportsman XP 850 2012 2013 Workshop Service Manual R PDF Download
👋 Introduction
Market Position
Target Audience:
Mechanics and DIY enthusiasts
Purpose:
To provide comprehensive data, instructions, and methodology for repair interventions
Competitive Analysis
Value Proposition:
Detailed, step-by-step procedures and pictorial diagrams for efficient and accurate repair
Key Features
Clarity Of Explanation:
Specially prepared for simple explanation, enabling even new personnel to provide satisfactory service
Instructional Style:
Sequential order of steps, supported by illustrations and notes
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and service for Polaris Sportsman XP 850 Touring HO EPS INTL models
Page Count
Page Count:
784
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, diagnosis, and repair of the engine and its components
Fuel System:
Fuel injection, fuel pump, injectors, lines, and tank service procedures
Cooling System:
Radiator, fan, thermostat, coolant hoses, and flushing procedures
Exhaust System:
Muffler, exhaust pipes, and mounting hardware service
Drivetrain:
Transmission, final drive, driveshafts, and CV joints
Suspension:
Front and rear suspension components, shocks, springs, control arms, and bushings
Steering System:
Handlebar, steering column, tie rods, and EPS (Electronic Power Steering) system
Braking System:
Hydraulic brake system, calipers, master cylinders, brake lines, and pads
Electrical System:
Battery, charging system, ignition system, lighting, starter, and wiring diagrams
Body And Frame:
Chassis, body panels, racks, seating, and trim components
Wheels And Tires:
Wheel bearings, tire pressure, and rim specifications
Use only genuine Polaris parts as listed in the parts catalogue
Lubricant Usage:
Use only approved lubricants as specified in the manual
Record Keeping:
Keep complete records of all maintenance and repairs
📚 Vehicle History
Brand Heritage
Brand Reputation:
Polaris is known for its off-road and powersports vehicles
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, known for its versatility and performance
Production
Production Period:
2012-2013 model years covered by this manual
🏆 Awards & Recognition
Recognitions
Model Recognition:
Polaris Sportsman series generally well-regarded for off-road capability and rider comfort (specific awards for 2012-2013 models not detailed in product info, but manual covers core engineering excellence)
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