Ford Fusion Energy Complete Workshop Service Repair Manual 2015
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🏷️ Basic Information Identification Make: Ford Model: Fusion Energi Year: 2015 Variant: Plug-in Hybrid Electric Vehicle (PHEV) 👋 Introduction Market Position Segment: Mid-size Sedan (Plug-in Hybrid Variant) Target Audience: Environmentally conscious consumers seeking fuel efficiency and reduced emissions, with a focus on practicality and comfort. Competitive Analysis Competitors: Toyota Prius Plug-in, Chevrolet Volt, Honda Accord Plug-in Hybrid Key Features Powertrain Type: Plug-in Hybrid Electric Vehicle (PHEV) powertrain Range: Significant electric-only range combined with gasoline engine for extended travel Technology: Advanced battery technology, regenerative braking, efficient internal combustion engine Manual Value Benefit: Enables DIY repairs and maintenance, saving significant costs on dealership services. Ease Of Use: Step-by-step instructions and pictures facilitate easy understanding for various skill levels. 📋 Manual Details Coverage Areas Coverage: Complete Workshop Service Repair Page Count Pages: Extensive (specific count not provided, but described as 'complete A-Z' and 'every repair and service procedure') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF compatible) 📖 Manual Coverage Systems Covered Powertrain: 2.5L Atkinson-cycle I4 (Hybrid component) + Electric Motor Hybrid System: Hybrid powertrain control, battery management, charging system, regenerative braking Engine: 2.5L Atkinson Cycle I4 (internal combustion engine component), cooling, lubrication, fuel, ignition, emission controls Transmission: eCVT (electronically controlled continuously variable transmission), hybrid transmission operation, torque converter (if applicable), drive axles Chassis: Suspension (front and rear), steering system, braking system (including regenerative braking, ABS, traction control, stability control), wheels and tires Electrical System: 12V battery system, charging system, starter, lighting (headlamps, taillamps, interior), instrument cluster, power accessories, wiring diagrams HVAC: Heating, ventilation, and air conditioning system, climate control modules, refrigerant system Body: Body panels, doors, hood, trunk, interior trim, glass, exterior trim Safety Systems: Airbag system, seat belts, anti-theft system Driver Assistance: Adaptive Cruise Control, Lane Keeping System, Blind Spot Information System (BLIS), Active Park Assist (if equipped) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake inspections, tire rotations Diagnostics: Troubleshooting common issues, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical system diagnostics Repair: Engine repair and overhaul, transmission overhaul, suspension component replacement, brake system repairs, electrical component replacement, body panel repair Disassembly Reassembly: Detailed step-by-step instructions for removing and installing major components and systems Wiring Diagrams: Comprehensive electrical circuit diagrams for all vehicle systems Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical values Technical Depth Depth: Comprehensive (covers basic maintenance to advanced diagnostics and major component overhauls) 📊 Manual Specifications File Format Compatibility: All PC & MAC Computers, Tablets, Mobile Phones (requires Adobe Reader) Print Quality Printability: Printable (individual pages, chapters, or entire manual) Binding Type Format Type: Digital Downloadable (PDF) Paper Type Digital Media: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 2.5L Atkinson-cycle I4 (Hybrid) Displacement: 2488 cc (2.5 Liters) Horsepower Ice: Approximately 141 hp @ 5500 rpm (combined system output is higher) Torque Ice: Approximately 177 lb-ft @ 4500 rpm (combined system output is higher) Performance Electric Motor Power: Integrated into eCVT, contributes significantly to total system power. Combined System Output: Approximately 188 hp (net system) Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Hybrid Components Battery Type: Lithium-ion Battery Capacity: Approximately 7.6 kWh (net) Electric Range: Up to 21 miles Charging Time Level 2: Approximately 2.5 hours (240V) 🔧 Transmission Standard Type: eCVT (Electronically Controlled Continuously Variable Transmission) Drive Type: Front-Wheel Drive (FWD) Features Hybrid Integration: Seamlessly blends power from the gasoline engine and electric motor. Regenerative Braking: Captures energy during deceleration to recharge the battery. 📐 Dimensions Exterior Length: Approximately 191.7 inches Width: Approximately 72.9 inches Height: Approximately 58.2 inches Wheelbase: Approximately 107.5 inches Cargo Trunk Volume With Battery: Reduced compared to non-hybrid Fusion due to battery placement (specific volume varies). Weights Curb Weight: Approximately 3,853 lbs (varies by trim) 🛡️ Safety Features Ratings NHTSA Overall Rating: Typically rated highly, often 5-star overall safety rating (refer to specific model year NHTSA data for exact details). Active Features ABS: Standard Anti-lock Braking System Esc: Standard Electronic Stability Control (AdvanceTrac with Roll Stability Control) Traction Control: Standard Traction Control System Driver Assistance Suite: Optional features like Blind Spot Information System (BLIS), Cross-Traffic Alert, Lane Keeping System, Adaptive Cruise Control. Passive Features Airbags: Front airbags, front side airbags, side curtain airbags Seatbelts: 3-point seat belts with pretensioners and load limiters 💡 Technology Features Infotainment System Name: SYNC with MyFord Touch (or later SYNC versions) Features: Touchscreen interface, voice commands, Bluetooth connectivity, navigation (optional), media playback. Driver Assistance Adaptive Cruise Control: Optional system that automatically adjusts speed to maintain a set distance from the vehicle ahead. Lane Keeping System: Optional system that helps prevent unintended lane departure. Blind Spot Information System: Optional system that detects vehicles in the driver's blind spots. Connectivity Usb Ports: Available for media and device charging. Smartphone Integration: Through SYNC system for calls, music, and select apps....
Seamlessly blends power from the gasoline engine and electric motor.
Regenerative Braking:
Captures energy during deceleration to recharge the battery.
📐 Dimensions
Exterior
Length:
Approximately 191.7 inches
Width:
Approximately 72.9 inches
Height:
Approximately 58.2 inches
Wheelbase:
Approximately 107.5 inches
Cargo
Trunk Volume With Battery:
Reduced compared to non-hybrid Fusion due to battery placement (specific volume varies).
Weights
Curb Weight:
Approximately 3,853 lbs (varies by trim)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Typically rated highly, often 5-star overall safety rating (refer to specific model year NHTSA data for exact details).
Active Features
ABS:
Standard Anti-lock Braking System
Esc:
Standard Electronic Stability Control (AdvanceTrac with Roll Stability Control)
Traction Control:
Standard Traction Control System
Driver Assistance Suite:
Optional features like Blind Spot Information System (BLIS), Cross-Traffic Alert, Lane Keeping System, Adaptive Cruise Control.
Passive Features
Airbags:
Front airbags, front side airbags, side curtain airbags
Seatbelts:
3-point seat belts with pretensioners and load limiters
💡 Technology Features
Infotainment
System Name:
SYNC with MyFord Touch (or later SYNC versions)
Features:
Touchscreen interface, voice commands, Bluetooth connectivity, navigation (optional), media playback.
Driver Assistance
Adaptive Cruise Control:
Optional system that automatically adjusts speed to maintain a set distance from the vehicle ahead.
Lane Keeping System:
Optional system that helps prevent unintended lane departure.
Blind Spot Information System:
Optional system that detects vehicles in the driver's blind spots.
Connectivity
Usb Ports:
Available for media and device charging.
Smartphone Integration:
Through SYNC system for calls, music, and select apps.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval based on driving conditions; typically 7,500-10,000 miles or 1 year for synthetic oil.
Tire Rotation:
Approximately every 7,500 miles
Brake Fluid Change:
Typically every 2-3 years or as per manual recommendation.
Coolant Change:
Refer to manual, often a long-life coolant with initial change at higher mileage and then every few years.
Fluid Specifications
Engine Oil:
SAE 0W-20 Synthetic Motor Oil (Refer to manual for exact specification and capacity)
Transmission Fluid:
Specific Ford-licensed transmission fluid for eCVT and hybrid system (Refer to manual for part number and capacity)
Coolant:
Ford Premium Concentrated Engine Coolant (Yellow) or equivalent, mixed 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid (Refer to manual for exact specification)
Known Issues
Battery Degradation:
Like all battery-electric vehicles, gradual degradation over time is possible. Manual will cover battery health checks.
Software Glitches:
Infotainment system or hybrid control module software issues can occur; manual covers potential updates and resets.
HVAC System Issues:
Potential for AC compressor or refrigerant leaks, covered in HVAC repair section.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, a major American automaker with a long history of innovation and vehicle production.
Model Evolution
Fusion Introduction:
The Ford Fusion was introduced for the 2006 model year, replacing the Ford Mondeo in North America.
Fusion Phev Introduction:
The Fusion Energi (PHEV) variant was introduced for the 2013 model year, alongside the second generation Fusion.
Production
Manufacturing Location:
Flat Rock, Michigan, USA
Production Years Fusion Phev:
2013-2020
🏆 Awards & Recognition
Recognitions
Green Car Awards:
The Ford Fusion Energi has often been recognized as a 'Green Car of the Year' contender or winner in various publications due to its fuel efficiency and low emissions.
Safety Awards:
The Ford Fusion line typically receives good safety ratings from IIHS and NHTSA, reflecting strong structural integrity and safety feature integration.
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