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2016 Daihatsu Materia Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Materia Year: 2016 Codes Chassis Code: M500 👋 Introduction Market Position Vehicle Segment: Subcompact MPV / Hatchback Target Audience: Owners seeking to perform their own maintenance and repairs, DIY enthusiasts, independent repair shops. Competitive Analysis Competitors: Typically competes with models like the Vauxhall/Opel Meriva, Fiat Idea, Renault Modus, and smaller MPVs/hatchbacks of its era. Key Features Manual Advantage: Provides factory-specific, A-Z repair information, eliminating the need for generic guides or guesswork. Digital Convenience: Single, easy-to-use PDF manual format, allowing for selective printing and portability. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Diagnostics, Troubleshooting Model Variants Covered: All models and trims of the 2016 Daihatsu Materia Page Count Estimated Page Count: Extensive, likely 1000+ pages based on comprehensive coverage Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) Digital Requirements: Adobe PDF Reader, WinZip (free) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, engine control system, fuel service, emission control, intake/exhaust, cooling, lubrication, ignition, starting, charging Drivetrain Systems: Automatic transmission, manual transmission, transfer case, propeller shaft, drive shaft, differential, axles, suspension, wheels, tires Braking Steering Systems: Brake control, brakes (front/rear), parking brake, steering column, power steering Body Interior Exterior Body And Trim: Engine hood/door, exterior & interior trim, windshield/glass/mirrors, instrument panel, seats, door locks, wiper & washer Electrical Electronics Electrical Systems: Electrical system, multiplex/CAN communication, supplemental restraint system (SRS), seat belts, engine immobilizer, cruise control, air conditioning, horn, meter/audio/visual systems Procedures Included Maintenance Procedures: Scheduled maintenance, fluid checks and changes, filter replacements, inspections Diagnostic Procedures: Troubleshooting guides, fault code interpretation, system diagnostics Repair Procedures: Complete step-by-step repair instructions for all covered systems and components Technical Depth Depth Of Information: Factory-level detail, including disassembly, assembly, adjustments, specifications, and torque values. Special Tools: Identification of any special tools required for specific repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, allowing for quick information retrieval. Print Quality Printability: Fully printable, allowing users to print specific pages or sections as needed. Image Quality: High-resolution diagrams and illustrations, with the ability to zoom and enlarge for detail. Binding Type Binding Type: Not applicable (digital format) Paper Type Paper Type Equivalent: High-quality, durable digital format, equivalent to professional workshop manuals. ⚙️ Engine Specifications Primary Engine Engine Code Typical: K3-VE (1.3L) and 3SZ-VE (1.5L) are common for this platform Performance Displacement Common: 1.3 Liters (1298 cc) and 1.5 Liters (1495 cc) Horsepower Range Typical: 80-100 hp depending on engine variant Torque Range Typical: 110-130 Nm depending on engine variant Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission Type: Likely 5-speed manual transmission Optional Optional Transmission Type: Likely 4-speed automatic transmission Features Drive Layout: Front-wheel drive (FWD) 📐 Dimensions Exterior Length Mm: ~3995 mm Width Mm: ~1705 mm Height Mm: ~1630 mm Weights Curb Weight Kg: ~1070-1150 kg (model dependent) Cargo Cargo Volume Liters: Highly flexible, with folding rear seats, estimated ~300-500 liters (rear seats up) 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and testing agency; refer to specific regional safety reports. Active Features Active Safety Systems: ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), possibly Brake Assist Passive Features Passive Safety Features: Driver and front passenger airbags, side airbags (optional/dependent on trim), seat belt pretensioners. 💡 Technology Features Infotainment Infotainment System: Basic audio system with CD player and radio, potentially with optional MP3 compatibility or aftermarket upgrades common. Driver Assistance Driver Assistance Features: Limited by era; primarily focused on core driving dynamics and safety features like ABS. Connectivity Connectivity Options: Standard connectivity would be limited; AUX input or Bluetooth typically found in higher trims or later models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 12 months, whichever comes first (refer to manual for exact specification). Air Filter Replacement: Recommended every 20,000-30,000 km or as needed based on operating conditions. Spark Plug Replacement: Typically every 80,000-100,000 km for iridium-tipped spark plugs. Fluid Specifications Engine Oil Type: Likely API SL or SM, SAE 0W-20, 5W-30, or 10W-30 depending on climate and engine variant. Consult manual for precise specification. Coolant Type: Ethylene glycol-based coolant, typically pink or red. Use Toyota Super Long Life Coolant or equivalent. Transmission Fluid Atf: Dexron III or equivalent for automatic transmissions, manual transmission oil API GL-4 SAE 75W-90. Known Issues Common Wear Items: Suspension components (bushings, ball joints), exhaust system, starter motor, and occasional minor electrical glitches. Engine Reliability: Daihatsu engines are generally robust, with the K3-VE and 3SZ-VE being known for their reliability when properly maintained. 📚 Vehicle History Brand Heritage Daihatsu Focus: Daihatsu is known for producing compact and fuel-efficient vehicles, often with a focus on practicality and value. Model Evolution Materia Origins: The Materia (also known as Subaru Dex or Toyota bB in...
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2016 Daihatsu Materia Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Materia
Year:
2016
Codes
Chassis Code:
M500
👋 Introduction
Market Position
Vehicle Segment:
Subcompact MPV / Hatchback
Target Audience:
Owners seeking to perform their own maintenance and repairs, DIY enthusiasts, independent repair shops.
Competitive Analysis
Competitors:
Typically competes with models like the Vauxhall/Opel Meriva, Fiat Idea, Renault Modus, and smaller MPVs/hatchbacks of its era.
Key Features
Manual Advantage:
Provides factory-specific, A-Z repair information, eliminating the need for generic guides or guesswork.
Digital Convenience:
Single, easy-to-use PDF manual format, allowing for selective printing and portability.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Diagnostics, Troubleshooting
Model Variants Covered:
All models and trims of the 2016 Daihatsu Materia
Page Count
Estimated Page Count:
Extensive, likely 1000+ pages based on comprehensive coverage
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
Digital Requirements:
Adobe PDF Reader, WinZip (free)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, engine control system, fuel service, emission control, intake/exhaust, cooling, lubrication, ignition, starting, charging
Drivetrain Systems:
Automatic transmission, manual transmission, transfer case, propeller shaft, drive shaft, differential, axles, suspension, wheels, tires
Braking Steering Systems:
Brake control, brakes (front/rear), parking brake, steering column, power steering
Body Interior Exterior
Body And Trim:
Engine hood/door, exterior & interior trim, windshield/glass/mirrors, instrument panel, seats, door locks, wiper & washer
Electrical Electronics
Electrical Systems:
Electrical system, multiplex/CAN communication, supplemental restraint system (SRS), seat belts, engine immobilizer, cruise control, air conditioning, horn, meter/audio/visual systems
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid checks and changes, filter replacements, inspections
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, system diagnostics
Repair Procedures:
Complete step-by-step repair instructions for all covered systems and components
Technical Depth
Depth Of Information:
Factory-level detail, including disassembly, assembly, adjustments, specifications, and torque values.
Special Tools:
Identification of any special tools required for specific repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, allowing for quick information retrieval.
Print Quality
Printability:
Fully printable, allowing users to print specific pages or sections as needed.
Image Quality:
High-resolution diagrams and illustrations, with the ability to zoom and enlarge for detail.
Binding Type
Binding Type:
Not applicable (digital format)
Paper Type
Paper Type Equivalent:
High-quality, durable digital format, equivalent to professional workshop manuals.
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
K3-VE (1.3L) and 3SZ-VE (1.5L) are common for this platform
Performance
Displacement Common:
1.3 Liters (1298 cc) and 1.5 Liters (1495 cc)
Horsepower Range Typical:
80-100 hp depending on engine variant
Torque Range Typical:
110-130 Nm depending on engine variant
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Standard Transmission Type:
Likely 5-speed manual transmission
Optional
Optional Transmission Type:
Likely 4-speed automatic transmission
Features
Drive Layout:
Front-wheel drive (FWD)
📐 Dimensions
Exterior
Length Mm:
~3995 mm
Width Mm:
~1705 mm
Height Mm:
~1630 mm
Weights
Curb Weight Kg:
~1070-1150 kg (model dependent)
Cargo
Cargo Volume Liters:
Highly flexible, with folding rear seats, estimated ~300-500 liters (rear seats up)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and testing agency; refer to specific regional safety reports.
Active Features
Active Safety Systems:
ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), possibly Brake Assist
Passive Features
Passive Safety Features:
Driver and front passenger airbags, side airbags (optional/dependent on trim), seat belt pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Basic audio system with CD player and radio, potentially with optional MP3 compatibility or aftermarket upgrades common.
Driver Assistance
Driver Assistance Features:
Limited by era; primarily focused on core driving dynamics and safety features like ABS.
Connectivity
Connectivity Options:
Standard connectivity would be limited; AUX input or Bluetooth typically found in higher trims or later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 12 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Recommended every 20,000-30,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Typically every 80,000-100,000 km for iridium-tipped spark plugs.
Fluid Specifications
Engine Oil Type:
Likely API SL or SM, SAE 0W-20, 5W-30, or 10W-30 depending on climate and engine variant. Consult manual for precise specification.
Coolant Type:
Ethylene glycol-based coolant, typically pink or red. Use Toyota Super Long Life Coolant or equivalent.
Transmission Fluid Atf:
Dexron III or equivalent for automatic transmissions, manual transmission oil API GL-4 SAE 75W-90.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), exhaust system, starter motor, and occasional minor electrical glitches.
Engine Reliability:
Daihatsu engines are generally robust, with the K3-VE and 3SZ-VE being known for their reliability when properly maintained.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for producing compact and fuel-efficient vehicles, often with a focus on practicality and value.
Model Evolution
Materia Origins:
The Materia (also known as Subaru Dex or Toyota bB in some markets) is a distinctive compact MPV with a boxy, urban-friendly design.
Production
Production Period:
First generation launched around 2006, with facelifts and updates continuing through the model year 2016.
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
While specific awards for the Materia might be limited, Daihatsu as a brand has been recognized for reliability and value in compact car segments.
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