🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Year: 2016 Product Type: Repair Manual / Factory Service Manual Codes Model Code: Likely specific internal Yamaha codes for the 2016 Grizzly 700 (e.g., YFM700FPH) 👋 Introduction Market Position Segment: Premium sport-utility all-terrain vehicle (ATV). Competitive Analysis Key Competitors: Honda Foreman/Rubicon, Polaris Sportsman, Can-Am Outlander, Kawasaki Brute Force. Key Features Power Steering: Electric Power Steering (EPS) for reduced steering effort and improved comfort. Transmission: Yamaha's exclusive Ultramatic automatic transmission with engine braking. Engine Type: Fuel-injected, liquid-cooled, SOHC, 4-stroke engine. Drivetrain: On-Command 2WD/4WD with differential lock. Suspension: Independent front and rear suspension for superior comfort and terrain handling. 📋 Manual Details Coverage Areas Primary Coverage: Complete maintenance, service, and repair procedures for the 2016 Yamaha Grizzly 700 ATV. Page Count Estimated Page Count: Approximately 600-800 pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine System: Detailed coverage of the 686cc liquid-cooled SOHC engine, including disassembly, inspection, assembly, timing, valve adjustments, and component diagnostics. Fuel System: In-depth coverage of the fuel injection system (EFI), throttle body, fuel pump, injectors, fuel lines, and emissions control systems. Transmission System: Comprehensive information on the Ultramatic automatic transmission, including belt drive, CVT operation, gear shifting mechanisms, lubrication, and troubleshooting. Drivetrain System: Detailed procedures for servicing the Constant Velocity (CV) joints, driveshafts, front and rear differentials, final drive, and hub assemblies. Suspension System: Front and rear suspension systems, including independent double-wishbone, shock absorbers, springs, bushings, and alignment specifications. Braking System: Hydraulic disc brake systems, including master cylinders, calipers, brake lines, fluid specifications, bleeding procedures, and pad replacement. Electrical System: Comprehensive electrical schematics, ignition system, starting system, charging system (stator, regulator/rectifier), lighting, battery, and accessory wiring. Cooling System: Radiator, fan, coolant, hoses, thermostat, and cooling system pressure testing procedures. Steering System: Handlebar assembly, steering shaft, tie rods, and EPS (Electric Power Steering) system diagnostics and adjustments. Frame And Bodywork: Frame construction, body panel removal/installation, seat, fenders, racks, and storage compartment servicing. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug inspection/replacement, air filter cleaning/replacement, lubrication points, and chain/belt adjustments. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon issues, including symptom-based troubleshooting guides. Disassembly And Assembly: Step-by-step instructions for dismantling and reassembling all major vehicle components and sub-assemblies. Rebuild Procedures: Detailed guidance for rebuilding major components such as the engine, transmission, and differential units. Adjustments: Precise instructions for making all necessary adjustments, including valve clearance, throttle cable, brake levers, and EPS settings. Inspection And Testing: Procedures for inspecting wear, damage, and proper function of all vehicle parts, along with testing electrical circuits and component performance. Technical Depth Depth: Comprehensive, covering everything from basic rider maintenance to complete engine and transmission rebuilds, suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Print Readability: High-resolution graphics and text, optimized for clear viewing on screen and for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 686cc liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2 : 1 Fuel Induction: Mikuni 44mm throttle body, EFI Ignition: TCI (Transistor Controlled Ignition) Starting System: Electric Performance Estimated Horsepower: Approximately 46-49 HP (manufacturer data may vary) Estimated Torque: Approximately 42-44 lb-ft (manufacturer data may vary) Fuel System Fuel Type: Unleaded gasoline (87 octane minimum recommended) Fuel Tank Capacity: 4.76 US gallons (18 Liters) 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic V-belt automatic transmission with engine braking Drive System: Yamaha On-Command 2WD/4WD with 2-/4-wheel shaft drive and lockable front differential Features Cv Joints: Heavy-duty, sealed CV joints and boots for durability Engine Braking: True engine braking in all phases of operation for controlled descents. 📐 Dimensions Exterior Length: 80.3 inches (2040 mm) Width: 45.5 inches (1155 mm) Height: 49.2 inches (1250 mm) Wheelbase: 50.0 inches (1270 mm) Weights Wet Weight: 623 lbs (283 kg) (with all necessary operating fluids and a full tank of fuel) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 198 lbs (90 kg) Dimensions Ground Clearance: 11.4 inches (290 mm) 🛡️ Safety Features Ratings Atv Safety Classification: Designed for experienced riders. Always wear a helmet and appropriate protective gear. Active Features Engine Braking: Provides effective deceleration on downhill slopes. Eps System: Helps maintain control by reducing steering kickback. Passive Features Braking System: Dual hydraulic disc brakes (front), Sealed hydraulic disc brake (rear) offer strong stopping power. Frame Construction: Durable steel frame for structural integrity. 💡 Technology Features Infotainment Instrumentation: Digital LCD meter displaying speedometer, odometer, trip meter, clock, fuel gauge, 4WD status, and transmission gear indicator. Driver Assistance Eps System: Electric Power Steering (EPS) enhances rider comfort...
Independent front and rear suspension for superior comfort and terrain handling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete maintenance, service, and repair procedures for the 2016 Yamaha Grizzly 700 ATV.
Page Count
Estimated Page Count:
Approximately 600-800 pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine System:
Detailed coverage of the 686cc liquid-cooled SOHC engine, including disassembly, inspection, assembly, timing, valve adjustments, and component diagnostics.
Fuel System:
In-depth coverage of the fuel injection system (EFI), throttle body, fuel pump, injectors, fuel lines, and emissions control systems.
Transmission System:
Comprehensive information on the Ultramatic automatic transmission, including belt drive, CVT operation, gear shifting mechanisms, lubrication, and troubleshooting.
Drivetrain System:
Detailed procedures for servicing the Constant Velocity (CV) joints, driveshafts, front and rear differentials, final drive, and hub assemblies.
Suspension System:
Front and rear suspension systems, including independent double-wishbone, shock absorbers, springs, bushings, and alignment specifications.
Braking System:
Hydraulic disc brake systems, including master cylinders, calipers, brake lines, fluid specifications, bleeding procedures, and pad replacement.
Electrical System:
Comprehensive electrical schematics, ignition system, starting system, charging system (stator, regulator/rectifier), lighting, battery, and accessory wiring.
Cooling System:
Radiator, fan, coolant, hoses, thermostat, and cooling system pressure testing procedures.
Steering System:
Handlebar assembly, steering shaft, tie rods, and EPS (Electric Power Steering) system diagnostics and adjustments.
Frame And Bodywork:
Frame construction, body panel removal/installation, seat, fenders, racks, and storage compartment servicing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug inspection/replacement, air filter cleaning/replacement, lubrication points, and chain/belt adjustments.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon issues, including symptom-based troubleshooting guides.
Disassembly And Assembly:
Step-by-step instructions for dismantling and reassembling all major vehicle components and sub-assemblies.
Rebuild Procedures:
Detailed guidance for rebuilding major components such as the engine, transmission, and differential units.
Adjustments:
Precise instructions for making all necessary adjustments, including valve clearance, throttle cable, brake levers, and EPS settings.
Inspection And Testing:
Procedures for inspecting wear, damage, and proper function of all vehicle parts, along with testing electrical circuits and component performance.
Technical Depth
Depth:
Comprehensive, covering everything from basic rider maintenance to complete engine and transmission rebuilds, suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Print Readability:
High-resolution graphics and text, optimized for clear viewing on screen and for printing.
CV joint boots, front suspension bushings, wheel bearings, brake pads, and the drive belt (Ultramatic transmission) are common wear items subject to regular inspection and replacement.
Efi System Considerations:
Proper maintenance of the air filter and fuel system is crucial for optimal EFI performance. Occasional cleaning of the throttle body may be beneficial.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for innovation and reliability in the ATV market, pioneering many features.
Model Evolution
Grizzly Lineage:
The Grizzly 700 has evolved significantly since its inception, incorporating advancements in engine technology, chassis design, and rider comfort features like EPS.
Production
Manufacturing Location:
Typically manufactured in Japan or the United States.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Yamaha Grizzly line consistently receives positive reviews from ATV publications and riders for its performance, durability, and user-friendly features.
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