🏷️ Basic Information Identification Make: AEON Model: New SPORTY 125 / SPORTY 180 Product Type: Workshop Service & Repair Manual Codes Product Code Indicator: WSM-AEON-SP125-180 👋 Introduction Market Position Target Audience: Professional motorcycle mechanics, dealership service departments, and serious DIY enthusiasts. Competitive Analysis Value Proposition: Provides access to OEM-level technical information, mirroring dealership resources for accurate and efficient repairs. Key Features Diagnostic Tools Access: Includes diagnostic information that would typically require specialized dealer tools. Accuracy Completeness: Factory-written content ensures the highest level of accuracy and comprehensive coverage. 📋 Manual Details Coverage Areas Primary Coverage: AEON New SPORTY 125 and SPORTY 180 models Geographic Relevance: Likely to cover models sold in markets where AEON is prominent, including Asia and potentially Europe. Page Count Estimated Page Count: Thousands of pages (as per description) Manual Type Manual Category: Professional Workshop Service & Repair Manual Manual Origin: Manufacturer-issued (same as dealer manuals) Language Primary Language: English (assumed based on product description language) Format Digital Format: Adobe Acrobat PDF Compatibility: Windows & MAC compatible 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly procedures, including cylinder head, piston, crankshaft, and valve train. Fuel System: Fuel pump, injectors, carburetor (if applicable for older models), fuel lines, fuel tank, and emissions control systems. Ignition System: Ignition coil, spark plugs, CDI unit, and related wiring. Cooling System: Radiator, fan, coolant hoses, thermostat, and coolant capacity. Transmission Drivetrain: Automatic transmission (CVT), clutch, drive belt, variator, and final drive mechanisms. Chassis Frame: Frame inspection, welding points, and structural integrity checks. Suspension System: Front fork, rear shock absorber, linkages, and related components. Braking System: Front and rear brake calipers, master cylinders, brake lines, brake pads, and disc/drum specifications. Electrical System: Battery, starter motor, alternator/generator, lighting circuits, horn, switches, fuses, and wiring harnesses. Body Panels Trim: Removal and installation of fairings, seat, handlebars, and other bodywork components. Wheels Tires: Wheel bearing replacement, tire pressure recommendations, and wheel mounting procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug replacement, chain/belt adjustment and lubrication. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs. Electrical Repairs: Wiring harness repair, component testing, and diagnostic procedures for electrical faults. Bodywork Repair: Fairing repair, paint touch-up guidance, and panel alignment. Special Tools: Identification and usage instructions for specialized tools required for specific procedures. Technical Depth Diagnostic Capabilities: Factory-level diagnostic procedures and information. Repair Specificity: Detailed, step-by-step instructions with supporting diagrams for all repair tasks. Component Rebuilds: Comprehensive coverage of complete engine and transmission rebuilds. Wiring Diagrams: Included, detailed electrical wiring schematics for all systems. 📊 Manual Specifications File Format Document Type: Adobe Acrobat PDF Searchability: Likely text-searchable if created from a digital source, enabling quick information retrieval. Print Quality Diagram Resolution: High quality, detailed diagrams supporting all procedures. Text Clarity: Professional, clear text for ease of understanding. Binding Type Digital Binding: N/A (digital download) Paper Type Digital Paper: N/A (digital download) ⚙️ Engine Specifications Primary Engine Engine Type 125: Likely a 125cc 4-stroke, single-cylinder, air-cooled or liquid-cooled engine (specific configuration needs verification from VIN or chassis codes). Engine Type 180: Likely a 150cc-180cc 4-stroke, single-cylinder, air-cooled or liquid-cooled engine (specific configuration needs verification from VIN or chassis codes). Performance Power Output 125: Typically in the range of 8-12 HP (specifics depend on exact model year and tuning). Power Output 180: Typically in the range of 10-15 HP (specifics depend on exact model year and tuning). Fuel System Fuel Delivery: Either Carburetor (CV type common in this class) or Fuel Injection (EFI) depending on model year and emissions standards. Technical Details Bore Stroke 125: Requires specific model data, but typical for 125cc class. Bore Stroke 180: Requires specific model data, but typical for ~180cc class. Compression Ratio: Will be specified within the manual for each engine variant. Valve Clearance Specifications: Precisely detailed in the manual for both intake and exhaust valves. Torque Settings: Critical torque values for engine fasteners will be listed for all relevant components (e.g., cylinder head bolts, main bearings). 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Features Drive Belt Inspection: Procedures for checking wear, tension, and replacement of the CVT drive belt. Variator Rollers: Inspection, replacement, and specifications for variator rollers and ramps. Fluid Requirements Transmission Fluid Type: Specific type of automatic transmission fluid (ATF) or gear oil as specified by AEON, to be detailed in the manual. Fluid Capacity: Exact fluid capacity for the transmission will be provided. 📐 Dimensions Exterior Overall Length: Varies by model year, detailed in manual. Overall Width: Varies by model year, detailed in manual. Overall Height: Varies by model year, detailed in manual. Weights Dry Weight: Specific dry weight for 125 and 180 models will be detailed. Curb Weight: Specific...
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs.
Electrical Repairs:
Wiring harness repair, component testing, and diagnostic procedures for electrical faults.
Bodywork Repair:
Fairing repair, paint touch-up guidance, and panel alignment.
Special Tools:
Identification and usage instructions for specialized tools required for specific procedures.
Technical Depth
Diagnostic Capabilities:
Factory-level diagnostic procedures and information.
Repair Specificity:
Detailed, step-by-step instructions with supporting diagrams for all repair tasks.
Component Rebuilds:
Comprehensive coverage of complete engine and transmission rebuilds.
Wiring Diagrams:
Included, detailed electrical wiring schematics for all systems.
📊 Manual Specifications
File Format
Document Type:
Adobe Acrobat PDF
Searchability:
Likely text-searchable if created from a digital source, enabling quick information retrieval.
Print Quality
Diagram Resolution:
High quality, detailed diagrams supporting all procedures.
Text Clarity:
Professional, clear text for ease of understanding.
Binding Type
Digital Binding:
N/A (digital download)
Paper Type
Digital Paper:
N/A (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type 125:
Likely a 125cc 4-stroke, single-cylinder, air-cooled or liquid-cooled engine (specific configuration needs verification from VIN or chassis codes).
Engine Type 180:
Likely a 150cc-180cc 4-stroke, single-cylinder, air-cooled or liquid-cooled engine (specific configuration needs verification from VIN or chassis codes).
Performance
Power Output 125:
Typically in the range of 8-12 HP (specifics depend on exact model year and tuning).
Power Output 180:
Typically in the range of 10-15 HP (specifics depend on exact model year and tuning).
Fuel System
Fuel Delivery:
Either Carburetor (CV type common in this class) or Fuel Injection (EFI) depending on model year and emissions standards.
Technical Details
Bore Stroke 125:
Requires specific model data, but typical for 125cc class.
Bore Stroke 180:
Requires specific model data, but typical for ~180cc class.
Compression Ratio:
Will be specified within the manual for each engine variant.
Valve Clearance Specifications:
Precisely detailed in the manual for both intake and exhaust valves.
Torque Settings:
Critical torque values for engine fasteners will be listed for all relevant components (e.g., cylinder head bolts, main bearings).