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AEON New SPORTY 125 180 Workshop Repair Manual

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🏷️ Basic Information Identification Make: AEON Model: New SPORTY 125 / SPORTY 180 Product Type: Workshop Service & Repair Manual Codes Product Code Indicator: WSM-AEON-SP125-180 👋 Introduction Market Position Target Audience: Professional motorcycle mechanics, dealership service departments, and serious DIY enthusiasts. Competitive Analysis Value Proposition: Provides access to OEM-level technical information, mirroring dealership resources for accurate and efficient repairs. Key Features Diagnostic Tools Access: Includes diagnostic information that would typically require specialized dealer tools. Accuracy Completeness: Factory-written content ensures the highest level of accuracy and comprehensive coverage. 📋 Manual Details Coverage Areas Primary Coverage: AEON New SPORTY 125 and SPORTY 180 models Geographic Relevance: Likely to cover models sold in markets where AEON is prominent, including Asia and potentially Europe. Page Count Estimated Page Count: Thousands of pages (as per description) Manual Type Manual Category: Professional Workshop Service & Repair Manual Manual Origin: Manufacturer-issued (same as dealer manuals) Language Primary Language: English (assumed based on product description language) Format Digital Format: Adobe Acrobat PDF Compatibility: Windows & MAC compatible 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly procedures, including cylinder head, piston, crankshaft, and valve train. Fuel System: Fuel pump, injectors, carburetor (if applicable for older models), fuel lines, fuel tank, and emissions control systems. Ignition System: Ignition coil, spark plugs, CDI unit, and related wiring. Cooling System: Radiator, fan, coolant hoses, thermostat, and coolant capacity. Transmission Drivetrain: Automatic transmission (CVT), clutch, drive belt, variator, and final drive mechanisms. Chassis Frame: Frame inspection, welding points, and structural integrity checks. Suspension System: Front fork, rear shock absorber, linkages, and related components. Braking System: Front and rear brake calipers, master cylinders, brake lines, brake pads, and disc/drum specifications. Electrical System: Battery, starter motor, alternator/generator, lighting circuits, horn, switches, fuses, and wiring harnesses. Body Panels Trim: Removal and installation of fairings, seat, handlebars, and other bodywork components. Wheels Tires: Wheel bearing replacement, tire pressure recommendations, and wheel mounting procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug replacement, chain/belt adjustment and lubrication. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs. Electrical Repairs: Wiring harness repair, component testing, and diagnostic procedures for electrical faults. Bodywork Repair: Fairing repair, paint touch-up guidance, and panel alignment. Special Tools: Identification and usage instructions for specialized tools required for specific procedures. Technical Depth Diagnostic Capabilities: Factory-level diagnostic procedures and information. Repair Specificity: Detailed, step-by-step instructions with supporting diagrams for all repair tasks. Component Rebuilds: Comprehensive coverage of complete engine and transmission rebuilds. Wiring Diagrams: Included, detailed electrical wiring schematics for all systems. 📊 Manual Specifications File Format Document Type: Adobe Acrobat PDF Searchability: Likely text-searchable if created from a digital source, enabling quick information retrieval. Print Quality Diagram Resolution: High quality, detailed diagrams supporting all procedures. Text Clarity: Professional, clear text for ease of understanding. Binding Type Digital Binding: N/A (digital download) Paper Type Digital Paper: N/A (digital download) ⚙️ Engine Specifications Primary Engine Engine Type 125: Likely a 125cc 4-stroke, single-cylinder, air-cooled or liquid-cooled engine (specific configuration needs verification from VIN or chassis codes). Engine Type 180: Likely a 150cc-180cc 4-stroke, single-cylinder, air-cooled or liquid-cooled engine (specific configuration needs verification from VIN or chassis codes). Performance Power Output 125: Typically in the range of 8-12 HP (specifics depend on exact model year and tuning). Power Output 180: Typically in the range of 10-15 HP (specifics depend on exact model year and tuning). Fuel System Fuel Delivery: Either Carburetor (CV type common in this class) or Fuel Injection (EFI) depending on model year and emissions standards. Technical Details Bore Stroke 125: Requires specific model data, but typical for 125cc class. Bore Stroke 180: Requires specific model data, but typical for ~180cc class. Compression Ratio: Will be specified within the manual for each engine variant. Valve Clearance Specifications: Precisely detailed in the manual for both intake and exhaust valves. Torque Settings: Critical torque values for engine fasteners will be listed for all relevant components (e.g., cylinder head bolts, main bearings). 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Features Drive Belt Inspection: Procedures for checking wear, tension, and replacement of the CVT drive belt. Variator Rollers: Inspection, replacement, and specifications for variator rollers and ramps. Fluid Requirements Transmission Fluid Type: Specific type of automatic transmission fluid (ATF) or gear oil as specified by AEON, to be detailed in the manual. Fluid Capacity: Exact fluid capacity for the transmission will be provided. 📐 Dimensions Exterior Overall Length: Varies by model year, detailed in manual. Overall Width: Varies by model year, detailed in manual. Overall Height: Varies by model year, detailed in manual. Weights Dry Weight: Specific dry weight for 125 and 180 models will be detailed. Curb Weight: Specific...
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Tipo: Motorcycle
Fabricante:
Sku: 282331
Coleções: ALL ATV Powersports

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AEON New SPORTY 125 180 Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
AEON
Model:
New SPORTY 125 / SPORTY 180
Product Type:
Workshop Service & Repair Manual
Codes
Product Code Indicator:
WSM-AEON-SP125-180
👋 Introduction
Market Position
Target Audience:
Professional motorcycle mechanics, dealership service departments, and serious DIY enthusiasts.
Competitive Analysis
Value Proposition:
Provides access to OEM-level technical information, mirroring dealership resources for accurate and efficient repairs.
Key Features
Diagnostic Tools Access:
Includes diagnostic information that would typically require specialized dealer tools.
Accuracy Completeness:
Factory-written content ensures the highest level of accuracy and comprehensive coverage.
📋 Manual Details
Coverage Areas
Primary Coverage:
AEON New SPORTY 125 and SPORTY 180 models
Geographic Relevance:
Likely to cover models sold in markets where AEON is prominent, including Asia and potentially Europe.
Page Count
Estimated Page Count:
Thousands of pages (as per description)
Manual Type
Manual Category:
Professional Workshop Service & Repair Manual
Manual Origin:
Manufacturer-issued (same as dealer manuals)
Language
Primary Language:
English (assumed based on product description language)
Format
Digital Format:
Adobe Acrobat PDF
Compatibility:
Windows & MAC compatible
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, inspection, repair, and reassembly procedures, including cylinder head, piston, crankshaft, and valve train.
Fuel System:
Fuel pump, injectors, carburetor (if applicable for older models), fuel lines, fuel tank, and emissions control systems.
Ignition System:
Ignition coil, spark plugs, CDI unit, and related wiring.
Cooling System:
Radiator, fan, coolant hoses, thermostat, and coolant capacity.
Transmission Drivetrain:
Automatic transmission (CVT), clutch, drive belt, variator, and final drive mechanisms.
Chassis Frame:
Frame inspection, welding points, and structural integrity checks.
Suspension System:
Front fork, rear shock absorber, linkages, and related components.
Braking System:
Front and rear brake calipers, master cylinders, brake lines, brake pads, and disc/drum specifications.
Electrical System:
Battery, starter motor, alternator/generator, lighting circuits, horn, switches, fuses, and wiring harnesses.
Body Panels Trim:
Removal and installation of fairings, seat, handlebars, and other bodywork components.
Wheels Tires:
Wheel bearing replacement, tire pressure recommendations, and wheel mounting procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug replacement, chain/belt adjustment and lubrication.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs.
Electrical Repairs:
Wiring harness repair, component testing, and diagnostic procedures for electrical faults.
Bodywork Repair:
Fairing repair, paint touch-up guidance, and panel alignment.
Special Tools:
Identification and usage instructions for specialized tools required for specific procedures.
Technical Depth
Diagnostic Capabilities:
Factory-level diagnostic procedures and information.
Repair Specificity:
Detailed, step-by-step instructions with supporting diagrams for all repair tasks.
Component Rebuilds:
Comprehensive coverage of complete engine and transmission rebuilds.
Wiring Diagrams:
Included, detailed electrical wiring schematics for all systems.
📊 Manual Specifications
File Format
Document Type:
Adobe Acrobat PDF
Searchability:
Likely text-searchable if created from a digital source, enabling quick information retrieval.
Print Quality
Diagram Resolution:
High quality, detailed diagrams supporting all procedures.
Text Clarity:
Professional, clear text for ease of understanding.
Binding Type
Digital Binding:
N/A (digital download)
Paper Type
Digital Paper:
N/A (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type 125:
Likely a 125cc 4-stroke, single-cylinder, air-cooled or liquid-cooled engine (specific configuration needs verification from VIN or chassis codes).
Engine Type 180:
Likely a 150cc-180cc 4-stroke, single-cylinder, air-cooled or liquid-cooled engine (specific configuration needs verification from VIN or chassis codes).
Performance
Power Output 125:
Typically in the range of 8-12 HP (specifics depend on exact model year and tuning).
Power Output 180:
Typically in the range of 10-15 HP (specifics depend on exact model year and tuning).
Fuel System
Fuel Delivery:
Either Carburetor (CV type common in this class) or Fuel Injection (EFI) depending on model year and emissions standards.
Technical Details
Bore Stroke 125:
Requires specific model data, but typical for 125cc class.
Bore Stroke 180:
Requires specific model data, but typical for ~180cc class.
Compression Ratio:
Will be specified within the manual for each engine variant.
Valve Clearance Specifications:
Precisely detailed in the manual for both intake and exhaust valves.
Torque Settings:
Critical torque values for engine fasteners will be listed for all relevant components (e.g., cylinder head bolts, main bearings).
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Features
Drive Belt Inspection:
Procedures for checking wear, tension, and replacement of the CVT drive belt.
Variator Rollers:
Inspection, replacement, and specifications for variator rollers and ramps.
Fluid Requirements
Transmission Fluid Type:
Specific type of automatic transmission fluid (ATF) or gear oil as specified by AEON, to be detailed in the manual.
Fluid Capacity:
Exact fluid capacity for the transmission will be provided.
📐 Dimensions
Exterior
Overall Length:
Varies by model year, detailed in manual.
Overall Width:
Varies by model year, detailed in manual.
Overall Height:
Varies by model year, detailed in manual.
Weights
Dry Weight:
Specific dry weight for 125 and 180 models will be detailed.
Curb Weight:
Specific curb weight for 125 and 180 models will be detailed.
Max Load Capacity:
Specified maximum rider and cargo load will be detailed.
🛡️ Safety Features
Active Features
Braking System Type:
Typically front disc brake and rear drum or disc brake, depending on model variant.
Parking Brake:
Mechanism and operation will be detailed.
Passive Features
Lighting System:
Headlight, taillight, brake lights, turn signals, and indicator functions.
Horn Operation:
Functionality and troubleshooting for the horn.
💡 Technology Features
Infotainment
Dashboard Instrumentation:
Includes details on speedometer, tachometer (if present), fuel gauge, indicator lights, and their functions.
Driver Assistance
Braking System Features:
Details on the operation and maintenance of the braking system components.
Connectivity
Wiring Harness Layout:
Comprehensive wiring diagrams detailing the layout of all electrical connections.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-4,000 km or 6-12 months, as specified in the manual.
Air Filter Cleaning Replacement:
Recommended intervals for cleaning and replacement will be provided.
Spark Plug Replacement:
Intervals for checking and replacing spark plugs will be detailed.
Transmission Fluid Change:
Intervals for transmission fluid inspection and replacement will be listed.
Fluid Specifications
Engine Oil Type:
Specific SAE viscosity grade (e.g., 10W-40) and API service classification (e.g., API SG or higher) for the engine oil will be in the manual.
Engine Oil Capacity:
Exact engine oil capacity with and without filter change will be specified.
Coolant Type:
Specification for antifreeze/coolant mixture (e.g., ethylene glycol based) and recommended ratio.
Known Issues
Common Wear Items:
Potential wear items include drive belts, brake pads, suspension bushings, and tires. Manual will guide inspection and replacement.
Electrical Connector Corrosion:
As with many scooters, electrical connector integrity can be an issue; the manual will detail inspection and maintenance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
AEON Motor is a Taiwanese manufacturer known for scooters and ATVs.
Model Evolution
Sporty Lineage:
The 'SPORTY' designation indicates a focus on sporty styling and performance within AEON's scooter lineup.
Production
Production Years:
The manual covers specific model years of the 'New SPORTY' generation, which will be detailed by the manual's specific version.
🏆 Awards & Recognition
Recognitions
Manual Recognition:
Recognized as 'Top Quality Professional' and equivalent to dealer manuals, indicating high regard for its technical content.
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