This comprehensive Mercedes 190 D Turbo 2.5 1987 Service Repair Manual is your essential guide to maintaining and repairing your vehicle. It provides detailed instructions and illustrations to help you understand and resolve a wide range of issues, from routine maintenance tasks to complex repairs.
The manual covers a vast array of topics, including:
**Engine and Powertrain:**
* Engine oil and filter change
* Adjusting valve clearance
* Checking and adjusting idle speed
* Checking and adjusting injection timing
* Replacing fuel filter and prefilter
* Cleaning and replacing air filter elements
* Checking and replacing V-belts
* Inspecting intake and exhaust manifolds
* Replacing oxygen sensor
* Checking and replacing spark plugs
* Checking and replacing coolant
* Adjusting engine stop and retorque engine mount bolts
* Checking clutch disk wear
* Manual transmission oil change
* Automatic transmission fluid and filter change
* Transfer case fluid change
* Clutch system inspection and fluid level adjustment
**Chassis and Suspension:**
* Suspension and body structure inspection
* Inspecting and lubricating throttle linkage
* Level control, ADS, ASD, 4MATIC, fluid level
* Inspecting self-leveling suspension
* Front axle oil change and ball joint inspection
* Rear axle oil change, level adjustment, and mount inspection
* Inspecting and rotating wheels
* Inspecting and correcting tire pressure
* Inspecting drive shaft flexible coupling
**Brakes:**
* Checking brake fluid level and inspecting brake lines
* Inspecting brake pads and disk thickness
* Inspecting and cleaning brake disks
* Inspecting and adjusting parking brake
* Replacing brake fluid
* Brake test and parking brake check
**Steering and Electrical:**
* Checking power steering fluid level
* Checking steering play and retightening steering bolts
* Checking fuel system condition
* Retightening exhaust flange and connections
* Checking and correcting battery fluid level
* Checking warning and indicator lamps
* Cleaning water drains
* Checking and correcting windshield washer fluid level
**Accessories and Comfort:**
* Removing and installing engine compartment lower panel
* Lubricating door hinges and locks
* Hydraulic top fluid level check
* Sunroof cleaning and greasing rails
* Soft top locking tab inspection
* Cleaning cassette deck tone head and antenna mast
* Headlamp and exterior lamp inspection
* Windshield and headlamp wiper and washer inspection
* Replacing windshield wiper blade
* Checking and correcting AC refrigerant charge
* Replacing dust filter, active charcoal filter, and recirculating air filter
* Lubricating folding side mirror and hood
* Inspecting safety belts and backrest lock operation
* Removing and installing lower noise encapsulation panels
* Checking body for paint damage
This comprehensive guide provides valuable information and step-by-step instructions to help you maintain your Mercedes 190 D Turbo 2.5 in optimal condition.
The Mercedes-Benz 190 D 2.5 Turbo, introduced in 1985, was a significant step forward in the evolution of the compact executive car segment. This model, part of the W201 series, represented a departure from the traditional Mercedes styling and ushered in a new era of aerodynamic design. The 190 D 2.5 Turbo boasted a 2.5-liter four-cylinder diesel engine, featuring turbocharging technology that provided impressive performance for its time, achieving a top speed of 124 mph. The turbocharged diesel engine was a first for Mercedes, offering a potent combination of fuel efficiency and pulling power. Its 115 horsepower output, channeled through a 5-speed manual transmission, enabled drivers to experience satisfying acceleration and nimble handling. The 190 D 2.5 Turbo also featured a sophisticated suspension system, allowing for a comfortable ride while maintaining sharp handling capabilities.
Despite being marketed as a compact executive car, the 190 D 2.5 Turbo was larger than its predecessor, the W123 series. This extra room translated into a spacious and well-appointed interior. The 190 D 2.5 Turbo was available in both sedan and wagon body styles, offering a versatile option for various needs. Safety was also a priority, with features like anti-lock brakes (ABS) becoming available as an option. The 190 D 2.5 Turbo was praised for its reliability, driving experience, and efficiency. It quickly became a popular choice for discerning drivers seeking a blend of performance, luxury, and practicality. While no longer in production, the 190 D 2.5 Turbo remains a sought-after classic, appreciated for its innovative design and enduring quality.