🏷️ Basic Information Identification Make: Alfa Romeo Model: 166 Model Years Covered: 1998-2008 Codes Internal Platform Code: Type 936 👋 Introduction Market Position Segment: Executive Sedan / Large Family Car Competitive Analysis Key Competitors: BMW 5 Series (E39), Mercedes-Benz E-Class (W210/W211), Audi A6 (C5), Jaguar S-Type, Volvo S80. Key Features Design Philosophy: Renowned for its distinctive Italian styling, sporty driving dynamics, and luxurious interior appointments, distinguishing it from more Germanic rivals. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive workshop service and repair Page Count Estimated Page Count: Varies, potentially up to 5GB in file size, indicating extensive detail. Manual Type Manual Type: Workshop Service Manual / Repair Manual / Factory Manual Language Language: English Format Digital Format: PDF (Downloadable, may be compressed in ZIP/.RAR/.EXE) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, cooling system, lubrication system, transmission (manual and automatic variations, though specific types not detailed here), exhaust system. Chassis: Brake system, suspension (front and rear), steering system, driveline and axles. Electrical: Electrical system overview, battery, charging system, starting system, lighting, ignition system, body control modules, instrument cluster, infotainment system (basic diagnostics), wiring diagrams. Body Chassis: Body and chassis structural repairs, interior trim, exterior panels, doors, windows, HVAC system, safety systems (airbags, seatbelts). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication. Diagnostics: Troubleshooting guides, fault code interpretation (OBD-II likely), component testing procedures, diagnostic flowcharts. Repair Rebuild: Step-by-step repair procedures for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, and body panel work. Technical Depth Depth Of Coverage: Extremely detailed, suitable for professional technicians and advanced DIY enthusiasts. Covers from basic maintenance to complete overhauls and complex diagnostics. 📊 Manual Specifications File Format File Types Supported: PDF, ZIP, RAR, EXE (for compression/delivery) Print Quality Printability: Printable on any computer and printer, allowing for physical copies. Binding Type Binding Type: N/A (Digital download, no physical binding) Paper Type Paper Type: N/A (Digital download, no physical paper) ⚙️ Engine Specifications Primary Engine Petrol Ts Engine Code: Twin Spark (TS) Displacement: 2.0 Litre (1970cc) Configuration: Inline-4 Cylinder Valvetrain: DOHC, 4 valves per cylinder (8 total), Twin Spark ignition system. Primary Engine Petrol V6 2.5 Engine Code: Busso V6 Displacement: 2.5 Litre (2492cc) Configuration: 60-degree V6 Valvetrain: DOHC, 24 valves (4 per cylinder). Primary Engine Petrol V6 3.0 Engine Code: Busso V6 Displacement: 3.0 Litre (2959cc) Configuration: 60-degree V6 Valvetrain: DOHC, 24 valves (4 per cylinder). Primary Engine Petrol V6 3.2 Engine Code: Busso V6 Displacement: 3.2 Litre (3179cc) Configuration: 60-degree V6 Valvetrain: DOHC, 24 valves (4 per cylinder). Primary Engine Diesel Jtd 10V Engine Code: 2.4 JTD Displacement: 2.4 Litre (2387cc) Configuration: Inline-5 Cylinder Fuel System: Common Rail Direct Injection (JTD) Valvetrain: DOHC, 10 valves (2 per cylinder). Primary Engine Diesel Jtd 20V Engine Code: 2.4 JTD Displacement: 2.4 Litre (2387cc) Configuration: Inline-5 Cylinder Fuel System: Common Rail Direct Injection (JTD) Valvetrain: DOHC, 20 valves (4 per cylinder). Performance Horsepower Range: Approx. 150 HP (2.0 TS) to 240 HP (3.2 V6) and 136 HP (2.4 JTD 10V) to 175 HP (2.4 JTD 20V). Torque Range: Varies by engine; V6 engines particularly noted for strong mid-range torque. Fuel System Petrol Injection: Multi-point fuel injection (MPI) for TS and V6 engines. Diesel Injection: Common Rail Direct Injection (JTD) for diesel variants. 🔧 Transmission Standard Transmission Standard Transmission: Manual transmission (e.g., 5-speed or 6-speed depending on engine). Optional Transmission Optional Transmission: Automatic transmission (e.g., Q-System or Selectronic for V6 models). Features Transmission Notes: Manual transmissions are typically driver-focused, while automatic options offer comfort and potentially quicker shifts in 'Q-System' variants. 📐 Dimensions Exterior Length: Approx. 4700-4800 mm Width: Approx. 1760-1780 mm Height: Approx. 1430-1450 mm Weights Curb Weight: Approx. 1450 kg - 1650 kg depending on engine and specification. 🛡️ Safety Features Ratings Euro Ncap Rating: Not extensively documented for early models, but generally considered to have good passive safety features for its era. Specific ratings may vary by test year. Active Features Active Safety Systems: ABS with EBD (Electronic Brakeforce Distribution), Traction Control (ASR), often optional ESP (Electronic Stability Program) on later models or higher trims. Passive Features Passive Safety Features: Multiple airbags (front, side), pre-tensioned seatbelts, reinforced safety cell, crumple zones. 💡 Technology Features Infotainment Infotainment System: In-car entertainment system with radio, CD player, and optional navigation system. Early models may have basic displays. Driver Assistance Driver Assistance Features: Cruise control, parking sensors (on some later models), rain-sensing wipers, auto-dimming rearview mirror. Connectivity Connectivity Options: Limited by era; may include integrated phone preparation (Bluetooth not common on early models). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 12,500 miles or 12 months (check manual for specific engine and oil type recommendations). Timing Belt Interval: Critical for Twin Spark and V6 engines. Typically 36,000 miles or 3 years for Twin...
BMW 5 Series (E39), Mercedes-Benz E-Class (W210/W211), Audi A6 (C5), Jaguar S-Type, Volvo S80.
Key Features
Design Philosophy:
Renowned for its distinctive Italian styling, sporty driving dynamics, and luxurious interior appointments, distinguishing it from more Germanic rivals.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive workshop service and repair
Page Count
Estimated Page Count:
Varies, potentially up to 5GB in file size, indicating extensive detail.
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual / Factory Manual
Language
Language:
English
Format
Digital Format:
PDF (Downloadable, may be compressed in ZIP/.RAR/.EXE)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, cooling system, lubrication system, transmission (manual and automatic variations, though specific types not detailed here), exhaust system.
Chassis:
Brake system, suspension (front and rear), steering system, driveline and axles.
Electrical:
Electrical system overview, battery, charging system, starting system, lighting, ignition system, body control modules, instrument cluster, infotainment system (basic diagnostics), wiring diagrams.
Body Chassis:
Body and chassis structural repairs, interior trim, exterior panels, doors, windows, HVAC system, safety systems (airbags, seatbelts).
Step-by-step repair procedures for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, and body panel work.
Technical Depth
Depth Of Coverage:
Extremely detailed, suitable for professional technicians and advanced DIY enthusiasts. Covers from basic maintenance to complete overhauls and complex diagnostics.
📊 Manual Specifications
File Format
File Types Supported:
PDF, ZIP, RAR, EXE (for compression/delivery)
Print Quality
Printability:
Printable on any computer and printer, allowing for physical copies.
Approx. 150 HP (2.0 TS) to 240 HP (3.2 V6) and 136 HP (2.4 JTD 10V) to 175 HP (2.4 JTD 20V).
Torque Range:
Varies by engine; V6 engines particularly noted for strong mid-range torque.
Fuel System
Petrol Injection:
Multi-point fuel injection (MPI) for TS and V6 engines.
Diesel Injection:
Common Rail Direct Injection (JTD) for diesel variants.
🔧 Transmission
Standard Transmission
Standard Transmission:
Manual transmission (e.g., 5-speed or 6-speed depending on engine).
Optional Transmission
Optional Transmission:
Automatic transmission (e.g., Q-System or Selectronic for V6 models).
Features
Transmission Notes:
Manual transmissions are typically driver-focused, while automatic options offer comfort and potentially quicker shifts in 'Q-System' variants.
📐 Dimensions
Exterior
Length:
Approx. 4700-4800 mm
Width:
Approx. 1760-1780 mm
Height:
Approx. 1430-1450 mm
Weights
Curb Weight:
Approx. 1450 kg - 1650 kg depending on engine and specification.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not extensively documented for early models, but generally considered to have good passive safety features for its era. Specific ratings may vary by test year.
Active Features
Active Safety Systems:
ABS with EBD (Electronic Brakeforce Distribution), Traction Control (ASR), often optional ESP (Electronic Stability Program) on later models or higher trims.
In-car entertainment system with radio, CD player, and optional navigation system. Early models may have basic displays.
Driver Assistance
Driver Assistance Features:
Cruise control, parking sensors (on some later models), rain-sensing wipers, auto-dimming rearview mirror.
Connectivity
Connectivity Options:
Limited by era; may include integrated phone preparation (Bluetooth not common on early models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 12,500 miles or 12 months (check manual for specific engine and oil type recommendations).
Timing Belt Interval:
Critical for Twin Spark and V6 engines. Typically 36,000 miles or 3 years for Twin Spark, and 72,000 miles or 5 years for V6 (consult manual for precise figures and specific engine variant).
Fluid Specifications
Engine Oil Specification:
Refer to manual, typically Selenia for Alfa Romeo. SAE viscosity grades like 10W-40 or 5W-40 for petrol engines, and 5W-40 for diesel engines are common.
Coolant Specification:
Paraflu UP (antifreeze/coolant concentrate).
Brake Fluid Specification:
DOT 4.
Transmission Fluid Manual:
Refer to manual for specific gear oil specification (e.g., API GL-4 or GL-5).
Transmission Fluid Automatic:
Refer to manual for specific ATF type (e.g., Tutela Transmission Fluid).
Known Issues
Common Issues Petrol:
Wear on Twin Spark ignition coils and spark plugs, potential for thermostat issues, cam belt tensioner failure (critical maintenance item), engine management sensor failures (e.g., MAF, lambda).
Minor electrical gremlins (e.g., window regulators, central locking), wear in suspension bushings and ball joints, potential for ECU failures, air conditioning system leaks.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Alfa Romeo is known for its passion, distinctive Italian design, sporty performance, and a rich racing heritage.
Model Evolution
Generation:
The 166 replaced the Alfa Romeo 164. It was designed by Centro Stile Alfa Romeo and introduced at the Geneva Motor Show in 1998. It received a facelift in 2003, which included updated styling and some interior revisions.
Production
Production Period:
1998-2007 (though manual covers up to 2008 for market clarity).
Production Location
Manufacturing Plant:
Milan, Italy.
🏆 Awards & Recognition
Recognitions
Design Awards:
The Alfa Romeo 166 is widely recognized for its elegant and distinctive Italian design, often cited as a high point in automotive styling for its period.
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