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Mercedes 280 E 1981 Service Repair Manual

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Basic Information Identification Make: Mercedes-Benz Model: 280 E Year: 1981 Codes Chassis Code: W123 Introduction Market Position Market Position: The Mercedes-Benz 280 E (W123) represented a pinnacle of German engineering...
Tipo: Cars
Fabricante:
Sku: 423018
Tag: 280 Mercedes
Mercedes 280 E 1981 Service Repair Manual
Basic Information
Identification
Make: Mercedes-Benz
Model: 280 E
Year: 1981
Codes
Chassis Code: W123
Introduction
Market Position
Market Position: The Mercedes-Benz 280 E (W123) represented a pinnacle of German engineering for its era, offering a blend of luxury, comfort, and robust build quality. It was a direct competitor to other premium sedans of the late 1970s and early 1980s.
Competitive Analysis
Competitors: BMW 5 Series (E28), Audi 100 (C2), Volvo 240 Series.
Key Features
Key Features Of Vehicle: Exceptional build quality, comfortable ride, reliable and powerful M110 inline-six engine, advanced (for its time) K-Jetronic fuel injection, and a robust chassis.
Key Features Of Manual: Comprehensive coverage, step-by-step instructions, clear diagrams and illustrations, wiring schematics, and essential technical specifications for repair and maintenance.
Manual Details
Coverage Areas
Systems Covered: Engine Mechanical, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission, Drive Shaft, Front Axle, Rear Axle, Suspension, Steering, Brakes, Electrical System, Body, HVAC, Lubrication, Maintenance
Page Count
Estimated Page Count: High (Detailed, comprehensive coverage suggests over 1000 pages typical for such manuals)
Manual Type
Manual Type: Factory Service Manual / Repair Manual
Language
Language: English
Format
Format: PDF / WINRAR Download
Manual Coverage
Systems Covered
Engine Mechanical: Complete overhaul procedures for the M110 engine, including cylinder head, crankshaft, connecting rods, pistons, timing chain, oil pump, and oil pan.
Fuel System: Detailed diagnostics and repair for the Bosch K-Jetronic fuel injection system, including fuel pump, fuel distributor, air flow sensor, injectors, and fuel lines.
Ignition System: Information on the electronic ignition system, including distributor, ignition coil, spark plugs, and troubleshooting.
Cooling System: Procedures for inspecting and replacing radiator, water pump, thermostat, hoses, and checking coolant level and antifreeze protection.
Lubrication System: Engine oil and filter change procedures, oil pressure checks, and oil pan gasket replacement.
Exhaust System: Inspection and tightening of exhaust manifold seating and exhaust system connections, oxygen sensor replacement.
Transmission Manual: Manual transmission oil change, checking and correcting oil level.
Transmission Automatic: Automatic transmission fluid and filter change, checking and correcting fluid level.
Drivetrain: Transfer case fluid change, checking and correcting fluid level, drive shaft flexible coupling inspection.
Suspension Steering: Front and rear axle oil changes, checking and correcting axle oil levels, ball joint inspection, steering play checks, and steering bolt tightening.
Brakes: Brake fluid level check, brake line inspection, brake pad and disc thickness checks, parking brake adjustment, and brake fluid replacement.
Electrical System: Wiring schematics, troubleshooting of warning and indicator lamps, headlamp and exterior lamp inspection.
Bodywork: Body structure inspection, water leakage and corrosion inspection, lubricating door hinges and locks, sunroof maintenance, soft top inspection, paint damage checks.
HVAC: Replacing dust filter, active charcoal filter, and recirculating air filter; checking and correcting AC refrigerant charge.
Procedures Included
Maintenance: Regular scheduled maintenance, fluid changes (oil, coolant, transmission, differential), filter replacements (oil, fuel, air), spark plug service, belt inspection and replacement, lubrication.
Troubleshooting: Diagnostic procedures for common issues, fault finding for engine, fuel, ignition, and electrical systems.
Repair: Step-by-step instructions for component removal, installation, and rebuilding for all major vehicle systems.
Diagnostics: Detailed diagnostic flowcharts and testing procedures for fuel injection, ignition, and electrical systems.
Technical Depth
Depth Of Coverage: Comprehensive, covering everything from basic fluid checks to complete engine and transmission overhauls, suitable for both DIY enthusiasts and professional mechanics.
Manual Specifications
File Format
File Format Details: Delivered as a downloadable archive (WINRAR) containing PDF files, ensuring cross-platform compatibility and easy access.
Print Quality
Print Quality: High-quality scans with clear diagrams and text, optimized for printing.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Code: M110.984 (or similar variants)
Engine Type: Inline-6, SOHC
Displacement: 2746 cc (2.8 Liters)
Performance
Horsepower: Approximately 140-155 hp (depending on specific market and tuning)
Torque: Approximately 230-240 Nm (169-177 lb-ft)
Fuel System
Fuel Injection: Bosch K-Jetronic Mechanical Fuel Injection
Fuel Type: Unleaded gasoline (91 RON or higher recommended)
Transmission
Standard
Standard Transmission: 4-speed Manual Transmission
Optional
Optional Transmission: 4-speed Automatic Transmission (722.1)
Features
Transmission Fluid Type: Dexron III / Mercon (or equivalent specification for automatic)
Dimensions
Exterior
Wheelbase: 2790 mm (109.8 inches)
Length: 4725 mm (186.0 inches)
Width: 1780 mm (70.1 inches)
Height: 1430 mm (56.3 inches)
Weights
Curb Weight: Approximately 1450-1550 kg (3200-3420 lbs)
Wheel Bolt Pattern: 5x112
Safety Features
Ratings
Safety Ratings: While official crash test ratings from modern organizations are not directly applicable to this era, the W123 chassis was renowned for its robust construction and safety cage.
Active Features
Active Safety Features: Four-wheel disc brakes (on most models), power steering.
Passive Features
Passive Safety Features: Reinforced safety cage, crumple zones, padded dashboard, seat belts.
Technology Features
Infotainment
Infotainment Features: Basic AM/FM radio with cassette player, analog climate controls.
Driver Assistance
Driver Assistance Features: None by modern standards; focus was on mechanical reliability and driver control.
Connectivity
Connectivity Features: N/A
Maintenance
Service Intervals
Oil Change Interval: Approximately every 5,000-10,000 km (3,000-6,000 miles) or annually, depending on driving conditions and oil used.
Air Filter Replacement: Every 15,000-30,000 km (9,000-18,000 miles) or as needed based on inspection.
Fuel Filter Replacement: Every 20,000-40,000 km (12,000-24,000 miles).
Coolant Replacement: Every 2-3 years or as specified by Mercedes-Benz coolant type.
Fluid Specifications
Engine Oil Specification: API SG or higher, SAE 15W-40 or 20W-50 (check manual for specific recommendations based on climate).
Brake Fluid Specification: DOT 3 or DOT 4.
Power Steering Fluid: MB Specification 236.3 Hydraulic Fluid (or equivalent).
Known Issues
Common Issues: Rust (especially around wheel wells, door bottoms, and sunroof), aging rubber components (hoses, bushings), K-Jetronic system tuning and maintenance, vacuum leaks, electrical connector corrosion, automatic transmission shifting issues if fluid is neglected.
Vehicle History
Brand Heritage
Brand Heritage: Mercedes-Benz has a long-standing reputation for building durable, high-quality, and technologically advanced vehicles, particularly in the luxury sedan segment. The W123 is a significant model in this lineage.
Model Evolution
Model Evolution: The W123 replaced the W114/W115 chassis and was produced from 1976 to 1985. It was available in various body styles (sedan, coupe, wagon, long-wheelbase sedan) and with a range of gasoline and diesel engines. The 280 E was one of the top-tier gasoline models.
Production
Production Period: 1976-1985
Awards & Recognition
Recognitions
Recognitions: The W123 series is widely recognized for its exceptional durability and longevity, earning the nickname 'The Tank' among enthusiasts. It consistently ranked high in owner satisfaction and reliability surveys of its era.
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