Allis Chalmers D-17 Series IV Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Allis-Chalmers Model: D-17 Series IV Codes Product Identifier: Allis Chalmers D-17 Series IV Workshop Repair Service Manual PDF Download 👋 Introduction Market Position Tractor Segment: Utility Tractor Target User: Farmers, Agricultural Operations, Collectors Competitive Analysis Key Competitors Era: John Deere 3020, International Harvester 706, Ford 5000 Key Features Tractor Features: Robust build, reliable diesel engines, versatile hydraulics, comfortable operator station Value Proposition Manual Value: Essential resource for restoring, maintaining, and repairing the Allis-Chalmers D-17 Series IV, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Primary Focus: Service, Maintenance, Troubleshooting, Repair Model Variants Covered: All Models, All Engines, All Trims Page Count Estimated Page Count: Approximately 800-1200 pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, fuel system (carburetor/injection), ignition system, cooling system, lubrication system, starter, generator/alternator Transmission: Clutch, gearbox, power director, hydraulic power shift (if applicable), PTO (Power Take-Off), differential, final drives Hydraulics: Hydraulic pump, control valves, cylinders, hydraulic system diagnosis and repair, hydraulic fluid specifications Electrical: Wiring diagrams, lighting system, starting and charging system, instrumentation, troubleshooting electrical faults Chassis And Steering: Front axle, steering mechanism, brakes (mechanical/hydraulic), wheel bearings, adjustments and repair Bodywork And Frame: Sheet metal repair, fender mounting, operator platform/cab, hitches, ballast adjustments Procedures Included Maintenance: Regular servicing, lubrication charts, filter replacement, fluid checks and changes, preventative maintenance schedules Troubleshooting: Systematic diagnosis of common and uncommon problems, fault finding guides, diagnostic charts Repair: Step-by-step instructions for disassembly, inspection, repair, reassembly of all major components and systems Overhaul: Detailed procedures for complete engine, transmission, and hydraulic system rebuilds Specifications And Tolerances: Torque values, clearances, measurements, wear limits for all adjustable and replaceable parts Technical Depth Depth: Comprehensive Technical Detail Audience: Professional Mechanics, Technicians, and Skilled Owners 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable (depending on original scan quality) Print Quality Quality: High-resolution scans suitable for printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Make: Allis-Chalmers Engine Code Typical: D-17 Series IV often featured a variety of engines depending on fuel type and specific serial number ranges. Common were diesel variants such as the 201 cu. in. (3.3 L) or 226 cu. in. (3.7 L) diesel. Engine Type: 4-Cylinder Diesel (most common), also available in LPG and Gasoline variants Performance Horsepower Diesel Approx: 60-75 PTO HP (varies by engine and specific configuration) Torque Diesel Approx: 130-160 lb-ft (varies by engine) Fuel System Fuel Type: Diesel (primary), LPG, Gasoline Injection System Diesel: Direct Injection or Indirect Injection (depending on specific engine model), typically using Bosch or CAV inline fuel injection pumps. Cooling System Type: Water-cooled Lubrication System Type: Pressurized, wet sump Engine Build Block Material: Cast Iron 🔧 Transmission Standard Transmission Type: Constant Mesh Gearbox Gear Configurations: Typically 6 forward speeds and 2 reverse speeds, plus high/low range in some configurations. Optional Power Director: Available on many D-17 Series IV models, a two-speed transmission providing instant torque multiplication for heavy loads. Hydraulic Transmission: Power-Shift transmission (less common but available on some late models) Features Pto: Live PTO (540 RPM and/or 1000 RPM) and ground-driven PTO options Differential Lock: Standard rear differential lock, foot or hand operated 📐 Dimensions Exterior Wheelbase Approx: 87 inches (2210 mm) Overall Length Approx: 135 inches (3430 mm) Overall Width Approx: 70 inches (1780 mm) (rear tread width dependent) Weights Operating Weight Approx: 5000-6000 lbs (2270-2720 kg) (varies with configuration) Max Rear Tire Size: 16.9-30 or 18.4-30 Max Front Tire Size: 7.50-16 or 9.50-14 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) was an option and became more common in later production runs and aftermarket installations. Not always standard from factory. Active Features Braking System: Drum brakes (mechanical) or Hydraulic disc brakes (later models/options) on rear axle. Parking brake system. Passive Features Operator Station: Open station with fenders and operator platform. Optional cabs available for some models. 💡 Technology Features Infotainment System: N/A (Focus is on mechanical and operational technology) Driver Assistance Features: Power Steering (optional on some models), Power-Shift transmission (optional), Live PTO. Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 100-150 operating hours, or annually. Specific recommendation in manual. Air Filter Service: Check/clean every 50 hours, replace as needed. Follow specific instructions for oil-bath or dry type filters. Fuel Filter Change: Replace annually or every 250 hours, or as indicated by fuel system performance. Hydraulic Fluid Change: Typically every 500-1000 operating hours, or annually. Filter replacement also crucial. Fluid Specifications Engine Oil Viscosity: SAE 30 or 10W-30 Diesel engine oil (API CD or equivalent). Check manual for specific grade based on temperature. Hydraulic Fluid Type: Allis-Chalmers HD Oil or equivalent UTF (Universal...
Systematic diagnosis of common and uncommon problems, fault finding guides, diagnostic charts
Repair:
Step-by-step instructions for disassembly, inspection, repair, reassembly of all major components and systems
Overhaul:
Detailed procedures for complete engine, transmission, and hydraulic system rebuilds
Specifications And Tolerances:
Torque values, clearances, measurements, wear limits for all adjustable and replaceable parts
Technical Depth
Depth:
Comprehensive Technical Detail
Audience:
Professional Mechanics, Technicians, and Skilled Owners
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (depending on original scan quality)
Print Quality
Quality:
High-resolution scans suitable for printing
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Make:
Allis-Chalmers
Engine Code Typical:
D-17 Series IV often featured a variety of engines depending on fuel type and specific serial number ranges. Common were diesel variants such as the 201 cu. in. (3.3 L) or 226 cu. in. (3.7 L) diesel.
Engine Type:
4-Cylinder Diesel (most common), also available in LPG and Gasoline variants
Performance
Horsepower Diesel Approx:
60-75 PTO HP (varies by engine and specific configuration)
Torque Diesel Approx:
130-160 lb-ft (varies by engine)
Fuel System
Fuel Type:
Diesel (primary), LPG, Gasoline
Injection System Diesel:
Direct Injection or Indirect Injection (depending on specific engine model), typically using Bosch or CAV inline fuel injection pumps.
Cooling System
Type:
Water-cooled
Lubrication System
Type:
Pressurized, wet sump
Engine Build
Block Material:
Cast Iron
🔧 Transmission
Standard
Transmission Type:
Constant Mesh Gearbox
Gear Configurations:
Typically 6 forward speeds and 2 reverse speeds, plus high/low range in some configurations.
Optional
Power Director:
Available on many D-17 Series IV models, a two-speed transmission providing instant torque multiplication for heavy loads.
Hydraulic Transmission:
Power-Shift transmission (less common but available on some late models)
Features
Pto:
Live PTO (540 RPM and/or 1000 RPM) and ground-driven PTO options
Differential Lock:
Standard rear differential lock, foot or hand operated
📐 Dimensions
Exterior
Wheelbase Approx:
87 inches (2210 mm)
Overall Length Approx:
135 inches (3430 mm)
Overall Width Approx:
70 inches (1780 mm) (rear tread width dependent)
Weights
Operating Weight Approx:
5000-6000 lbs (2270-2720 kg) (varies with configuration)
Max Rear Tire Size:
16.9-30 or 18.4-30
Max Front Tire Size:
7.50-16 or 9.50-14
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) was an option and became more common in later production runs and aftermarket installations. Not always standard from factory.
Active Features
Braking System:
Drum brakes (mechanical) or Hydraulic disc brakes (later models/options) on rear axle. Parking brake system.
Passive Features
Operator Station:
Open station with fenders and operator platform. Optional cabs available for some models.
💡 Technology Features
Infotainment
System:
N/A (Focus is on mechanical and operational technology)
Driver Assistance
Features:
Power Steering (optional on some models), Power-Shift transmission (optional), Live PTO.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-150 operating hours, or annually. Specific recommendation in manual.
Air Filter Service:
Check/clean every 50 hours, replace as needed. Follow specific instructions for oil-bath or dry type filters.
Fuel Filter Change:
Replace annually or every 250 hours, or as indicated by fuel system performance.
Hydraulic Fluid Change:
Typically every 500-1000 operating hours, or annually. Filter replacement also crucial.
Fluid Specifications
Engine Oil Viscosity:
SAE 30 or 10W-30 Diesel engine oil (API CD or equivalent). Check manual for specific grade based on temperature.
Hydraulic Fluid Type:
Allis-Chalmers HD Oil or equivalent UTF (Universal Tractor Fluid) with properties suitable for hydraulic systems, transmissions, and final drives. Refer to manual for specific part numbers and specifications (e.g., TO-U/TO-A).
Transmission Fluid Type:
Gear oil (e.g., SAE 80W-90) for manual transmission, and UTF/hydraulic fluid for power director and final drives. Manual is critical for correct application.
Overheating (due to cooling system maintenance), fuel system blockages, electrical wiring degradation, seal leaks in hydraulics and transmission.
Preventative Maintenance
Importance Of Manual:
Strict adherence to the manual's lubrication schedule and component inspection routines is vital for preventing costly repairs.
📚 Vehicle History
Brand Heritage
Brand Context:
Allis-Chalmers was a prominent American manufacturer of agricultural, construction, and industrial machinery from the early 20th century until its acquisition by Deutz-Allis in 1985.
Model Evolution
D Series Lineage:
The D-17 was part of Allis-Chalmers' successful 'D' series tractors, known for their distinctive 'Allis-Orange' paint scheme and robust engineering. The Series IV represented the final iteration with various refinements.
Production
Production Years:
The D-17 was produced from 1957 to 1967. The Series IV typically covers the later years of this production run.
Manufacturing Location:
Harvey, Illinois, USA
🏆 Awards & Recognition
Recognitions
Tractor Acclaim:
The D-17 Series IV was a highly regarded tractor in its era, known for its durability, power, and versatility in agricultural applications.
Manual Relevance
Diagnostic Tools Availability:
While not a 'technology' feature, the manual's detailed diagnostic procedures and specifications are the primary 'tools' for understanding and repairing the tractor.
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