This comprehensive service and repair manual covers all models and repairs for the 1996 Mercedes G-Class (W463) SUV. It is the exact same manual used by Mercedes-Benz technicians at dealerships for maintaining, servicing, diagnosing, and repairing your vehicle.

The manual provides complete step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. It encompasses a wide range of topics, including:

* **Maintenance:** Routine maintenance procedures, schedules, and recommendations.
* **Engine:** Detailed information on engine components, operation, troubleshooting, and repair.
* **Control System:** Explanation of engine control systems, sensors, actuators, and diagnostics.
* **Mechanical:** Coverage of mechanical systems such as the transmission, suspension, brakes, and steering.
* **Fuel Service Specifications:** Detailed information on fuel systems, including fuel injection, fuel lines, and fuel tanks.
* **Emission Control:** Comprehensive information on emission control systems, including catalytic converters and exhaust gas recirculation.
* **Intake Exhaust Cooling:** Description of intake and exhaust systems, including cooling systems and components.
* **Lube:** Recommendations and specifications for lubricants, including engine oil, transmission fluid, and gear oil.
* **Ignition Starting Charging:** Comprehensive coverage of ignition systems, starting systems, and charging systems.
* **Auto Transmission Clutch:** Information on automatic transmissions, clutches, and related components.
* **Manual Transmission:** Detailed information on manual transmissions, gearboxes, and related components.
* **Transfer Propeller Shaft:** Coverage of transfer cases, propeller shafts, and driveline components.
* **Drive Shaft:** Information on drive shafts, axles, and related components.
* **Differential:** Explanation of differential systems, including operation and repair.
* **Axle Suspension:** Detailed information on axles, suspension systems, components, and troubleshooting.
* **Tire & Wheel:** Specifications and information on tires, wheels, and related components.
* **Brake Control:** Coverage of brake control systems, including anti-lock braking systems (ABS).
* **Brake:** Comprehensive information on brake systems, including calipers, rotors, and pads.
* **Parking Brake:** Description of parking brake systems and their components.
* **Steering Column:** Information on steering columns, steering wheels, and related components.
* **Power Steering:** Explanation of power steering systems and their operation.
* **Air Condition:** Coverage of air conditioning systems, including components, refrigerant, and troubleshooting.
* **Suppl Restraint System:** Comprehensive information on supplemental restraint systems (SRS), airbags, and seatbelts.
* **Seat Belt:** Detailed information on seatbelt systems and components.
* **Engine Immobilizer:** Explanation of engine immobilizer systems and their functions.
* **Cruise Control:** Information on cruise control systems, operation, and troubleshooting.
* **Wiper & Washer:** Coverage of windshield wiper and washer systems, including components and operation.
* **Door Lock:** Information on door lock systems, including mechanisms and electronic controls.
* **Meter Audio/Visual:** Explanation of instrument panels, gauges, and warning lights.
* **Horn:** Information on horn systems, including components and wiring.
* **Windshield/Glass Mirror:** Coverage of windshields, glass, and mirrors, including replacement procedures.
* **Instrument Panel:** Detailed information on instrument panels, consoles, and components.
* **Seat:** Comprehensive information on seats, including adjustment mechanisms and upholstery.
* **Engine Hood/ Door:** Explanation of engine hood and door operation, mechanisms, and latches.
* **Exterior & Interior:** Coverage of exterior and interior components, including body panels, trim, and upholstery.
* **Electrical:** Comprehensive information on electrical systems, including wiring diagrams and troubleshooting.
* **Multiplex/ Can Communication:** Explanation of multiplex and CAN communication systems, including diagnostic protocols.

This manual provides the knowledge and detailed instructions you need to perform a wide range of repairs and maintenance tasks on your 1996 Mercedes G-Class (W463) SUV.

The 1996 Mercedes-Benz G-Class (W463) is a robust and iconic SUV that embodies the brand's heritage of engineering excellence and rugged durability. Introduced in 1990, the W463 series marked a significant evolution for the G-Class, featuring a more refined and modern design while retaining the core principles of off-road capability and timeless elegance. The 1996 model year saw several notable updates, including the introduction of a powerful 3.2-liter inline-six petrol engine, an optional five-speed automatic transmission, and enhanced interior amenities. The G-Class's legendary off-road prowess is a testament to its robust underpinnings, featuring a rigid ladder frame chassis, three locking differentials, and extensive ground clearance. Its distinctive boxy shape, high driving position, and commanding presence make it instantly recognizable and revered by enthusiasts worldwide.

Beyond its rugged exterior, the 1996 G-Class offers a surprisingly luxurious interior. Although characterized by a utilitarian design, the cabin features high-quality materials, comfortable seating, and a user-friendly layout. The G-Class also provides ample cargo space, making it a practical choice for families and adventurers alike. While the 1996 G-Class may not possess the technological advancements of modern SUVs, its enduring appeal lies in its timeless design, unparalleled off-road capabilities, and the sense of history and heritage it carries. The G-Class has earned its place as a true icon in the automotive world, captivating drivers and collectors with its blend of ruggedness, luxury, and enduring style.