This comprehensive workshop manual provides detailed instructions for servicing and maintaining Allison 1000 and 2000 series transmissions, covering a wide range of models including 1000 EVS, 2100 EVS, 2200 EVS, 2500 EVS, B 210, 1000 HS, 2100 HS, 2200 HS, 2500 HS, B 220, 1000 MH, 2100 MH, 2200 MH, 2500 MH, 1000 PTS, 2100 PTS, 2200 PTS, 2500 PTS, 1000 RDS, 2100 RDS, 2200 RDS, 2500 RDS, and 1000 SP, 2100 SP, 2200 SP, 2500 SP. The manual features detailed step-by-step procedures with accompanying images and diagrams, making it easy to follow. It covers a wide range of topics, including: * **General Information**: Provides an overview of the transmission, its components, and operating principles. * **Supplementary Information**: Includes additional technical data, specifications, and troubleshooting tips. * **Diagnosis**: Covers diagnostic procedures for identifying transmission problems. * **Restoring Transmission to Service**: Explains how to repair and restore a transmission to proper working condition. * **Specifications and Data**: Provides detailed specifications and data for all components. * **Preventive Maintenance**: Outlines a schedule for regular maintenance to ensure optimal performance. * **Overhaul Information**: Covers the complete overhaul process, including disassembly, inspection, repair, and reassembly. * **Tools and Equipment**: Lists the necessary tools and equipment for working on the transmission. * **Cleaning and Inspection**: Provides instructions for cleaning and inspecting components. * **Assembly Procedures**: Covers the proper procedures for assembling the transmission after repair. * **Removing (or Installing) Transmission**: Explains how to safely remove and install the transmission in a vehicle. * **Spring Specifications**: Provides specifications for all springs used in the transmission. * **Torque Specifications**: Lists the correct torque values for all bolts and nuts. * **Transmission Disassembly**: Provides step-by-step instructions for disassembling the transmission. * **Module Rebuild**: Covers the process of rebuilding individual transmission modules. * **Wiring Harness Assembly**: Explains how to assemble and troubleshoot the wiring harness. * **Oil Pan and Suction Filter**: Provides instructions for servicing the oil pan and suction filter. * **Converter Housing**: Covers the inspection and repair of the converter housing. * **Clutch System**: Explains the operation and maintenance of the clutch system. * **Main Pump Assembly**: Covers the inspection, repair, and assembly of the main pump. * **Front Support Assembly**: Provides instructions for servicing the front support assembly. * **Rotating Clutch Module**: Explains the operation and maintenance of the rotating clutch module. * **Main Housing Assembly**: Covers the inspection and repair of the main housing assembly. * **Ring Gear and Clutch Component Inspections**: Provides guidelines for inspecting ring gears and clutch components. * **Main Shaft Inspection**: Explains how to inspect the main shaft for wear and damage. * **Planetary Module**: Covers the inspection, repair, and assembly of the planetary module. * **Rear Cover Assembly**: Provides instructions for servicing the rear cover assembly. * **Output Yoke Inspection**: Explains how to inspect the output yoke for wear and damage. * **Control Valve Module**: Covers the inspection, repair, and assembly of the control valve module. * **Transmission Assembly**: Provides step-by-step instructions for assembling the transmission. * **Wear Limits and Spring Data**: Includes tables of wear limits and spring data for all components. **Bonus:** In addition to the core workshop manual, this package also includes several supplemental resources to enhance your understanding and troubleshooting abilities: * **1K 2K In-Chassis Maintenance**: Provides guidance on performing in-chassis maintenance procedures. * **1K 2K Mechanics Tips**: Offers practical tips and advice for mechanics working on these transmissions. * **1K 2K Mechanics Tips 4th Gen**: Provides specific tips for the 4th generation of these transmissions. * **1K 2K In-Chassis Maintenance 4th Gen**: Explains in-chassis maintenance procedures for the 4th generation transmissions. * **1K 2K Principles of Operation**: Covers the fundamental principles of operation for these transmissions. * **1K 2K Principles of Operation 4th Gen**: Provides insights into the operating principles of the 4th generation transmissions. * **1K 2K Technicians Guide**: Offers a comprehensive guide for technicians working on these transmissions. * **1K 2K Troubleshooting Manual**: Provides detailed troubleshooting procedures for common problems. * **1K 2K Troubleshooting Manual 4th Gen**: Covers troubleshooting procedures for the 4th generation transmissions. * **1K Cross Section**: Provides a detailed cross-sectional view of the 1000 series transmission. * **2K Cross Section**: Provides a detailed cross-sectional view of the 2000 series transmission. * **Allison DOC 7.0 User Guide**: Covers the use of the Allison DOC 7.0 diagnostic software. * **Prognostics Job Aid**: Provides information on using prognostics tools to predict potential problems.

The Allison Transmission 1000 & 2000 Series Workshop Manual is a comprehensive resource for technicians and mechanics working on a range of heavy-duty vehicles equipped with Allison's renowned automatic transmissions. This manual provides in-depth technical information, troubleshooting guides, and repair procedures for a vast array of Allison transmission models, encompassing the 1000 and 2000 series, including the 1000 EVS, 2100 EVS, 2200 EVS, 2500 EVS, B 210, 1000 HS, 2100 HS, 2200 HS, 2500 HS, B 220, 1000 MH, 2100 MH, 2200 MH, 2500 MH, 1000 PTS, 2100 PTS, 2200 PTS, 2500 PTS, 1000 RDS, 2100 RDS, 2200 RDS, 2500 RDS, 1000 SP, 2100 SP, 2200 SP, and 2500 SP transmissions. These transmissions are widely utilized in heavy-duty trucks, buses, and other commercial vehicles, powering applications ranging from refuse trucks and concrete mixers to school buses and transit vehicles. This manual is an indispensable tool for professionals seeking to maintain, repair, and troubleshoot Allison transmissions. Its detailed illustrations, clear instructions, and comprehensive coverage of various components and systems ensure a thorough understanding of the transmission's operation. The manual covers a wide range of topics, including transmission operation, fluid specifications, diagnostic codes, component identification, disassembly and assembly procedures, and troubleshooting guides for common faults. It also provides valuable information on torque converter operation, electronic control modules (ECMs), and various auxiliary systems associated with Allison transmissions. By providing this level of technical detail, the Allison Transmission 1000 & 2000 Series Workshop Manual empowers technicians with the knowledge and skills necessary to perform efficient and effective maintenance and repairs on these vital transmission systems.