APRILIA ATLANTIC 500 Motorcycle Service & Repair Manual (2002 2003)-PDF
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Product Type:
Service & Repair Manual
Codes
Model Code Range:
AP06
Engine Code Group:
M301
👋 Introduction
Market Position
Segment:
Maxi-scooter
Target User:
Commuters and touring riders seeking comfort and performance
Competitive Analysis
Key Competitors:
Yamaha TMAX, Suzuki Burgman 400, Honda Silver Wing 500
Key Features
Vehicle Focus:
Sporty handling combined with touring comfort and practicality
Manual Value Proposition:
Provides detailed, official factory information for expert maintenance and repair
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
300+
Manual Type
Manual Format Type:
Official Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, top-end, bottom-end, lubrication system
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body
Cooling System:
Radiator, fan, water pump, thermostat, coolant flow
Exhaust System:
Exhaust manifold, catalytic converter, muffler
Transmission:
Automatic Continuously Variable Transmission (CVT) teardown, assembly, adjustment
Clutch:
Drive clutch and driven clutch inspection and replacement
Brakes:
Hydraulic brake system, front and rear disc brakes, brake fluid, bleeding procedures
Suspension:
Front telescopic fork, rear monoshock absorber, adjustment, servicing
Steering:
Handlebar assembly, steering stem, bearings
Electrical System:
Battery, charging system, ignition system, lighting, starter, wiring diagrams
Frame And Bodywork:
Chassis inspection, fairings, seat, storage compartments
Procedures Included
Maintenance:
Routine inspections, oil changes, filter replacements, spark plug service, chain adjustment (if applicable, though typically belt/shaft drive)
Troubleshooting:
Diagnostic charts, symptom-based issue resolution
Repair:
Engine rebuild, transmission service, brake system repair, electrical component replacement
Diagnostics:
Component testing, fault code interpretation (if applicable via diagnostic tool interface)
Torque Specifications:
Detailed torque values for all critical fasteners
Disassembly Reassembly:
Step-by-step instructions for complete tear down and rebuild
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission overhaul
Illustrations:
High-quality pictures and part diagrams
Data Availability:
Detailed specifications, capacities, and clearances
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable for efficient information retrieval
Print Quality
Print Readability:
Designed for clear printing and on-screen viewing
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled
Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm
Valve Train:
SOHC, 4 valves
Performance
Horsepower Output:
Approximately 32 HP @ 7,000 RPM
Torque Output:
Approximately 38 Nm @ 5,500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Lubrication System
Oil Type Spec:
API SG/SH/SJ or higher, SAE 10W-40
Oil Capacity W Filter:
Approx. 1.7 Liters (check manual for exact figure)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive System:
Belt drive to rear wheel
Features
Clutch Type:
Automatic centrifugal clutch
Transmission Fluid Spec:
Dedicated CVT Fluid (specific type outlined in manual)
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm
Width:
Approx. 790 mm
Height:
Approx. 1,450 mm
Wheelbase:
Approx. 1,575 mm
Weights
Dry Weight:
Approx. 204 kg
Wet Weight:
Approx. 220 kg
Fuel Tank Capacity:
14.0 Liters
Cargo
Underseat Storage:
Significant storage capacity suitable for helmets
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle specific safety ratings are generally not standardized like automobiles)
Active Features
Braking System:
Dual-disc front brakes, single-disc rear brake, optional ABS (check specific model configuration)
Lighting:
Halogen headlights, LED taillight and indicators
Passive Features
Frame Construction:
High-strength steel trellis frame
Ergonomics:
Comfortable riding position for long distances
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog display with speedometer, tachometer, fuel gauge, and indicator lights
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) on some variants
Connectivity
Diagnostic Port:
On-board diagnostic port for fault code retrieval (specific tool may be required)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,000 km or annually (refer to manual for exact mileage and time)
Air Filter Inspection:
Every 5,000 km
Spark Plug Replacement:
Every 10,000-15,000 km
Cv Belt Inspection:
Every 10,000 km, replacement typically at 20,000-30,000 km
Fluid Specifications
Brake Fluid Type:
DOT 4 (refer to manual for precise specification and change interval)
Coolant Type:
Ethylene glycol-based antifreeze (50% mixture with distilled water)
Known Issues
Common Wear Items:
CVT belt wear, battery health, aging rubber components (hoses, seals)
Potential Electrical Issues:
Occasional stator or regulator/rectifier issues on some older models
Fuel System Maintenance:
Periodic cleaning of fuel injectors and throttle body recommended
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong racing pedigree, known for performance motorcycles.
Model Evolution
Introduction Period:
The Atlantic 500 was Aprilia's entry into the large-displacement maxi-scooter market in the early 2000s.
Production
Production Years Covered:
2002, 2003
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Model Acclaim:
Generally well-regarded for its comfortable ride and capable engine for its class during its production run.