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2005-2006 APRILIA ATLANTIC 500 SPRINT Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Sprint Model Variant: Sprint Years Covered: 2005, 2006 Codes Chassis Code: APRC2A (likely, based on Aprilia's naming conventions) Engine Code: M307M (common for Piaggio/Aprilia Quasar 500 engine) 👋 Introduction Market Position Market Segment: Maxi-scooter, targeting urban commuting and touring with a blend of performance and practicality. Competitive Analysis Competitors: Rivals included models like the Suzuki Burgman 400/650, Yamaha TMAX 500, and Kymco Xciting 500. Key Features Engine Performance: Powerful 500cc engine offering strong acceleration and highway capability. Handling Dynamics: Sport-oriented chassis design providing responsive handling for its class. Storage Capacity: Generous under-seat storage, suitable for helmets and groceries. Design Aesthetics: Aggressive and sporty styling characteristic of Aprilia's performance-oriented products. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: 300-500 (typical for comprehensive service manuals) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of the engine assembly, including cylinder head, pistons, crankshaft, connecting rods, valves, and timing components. Fuel System: Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, lines, and filters. Ignition System: ECU, ignition coils, spark plugs, wiring harness, and troubleshooting of ignition-related faults. Cooling System: Radiator, coolant pump, thermostat, hoses, fan, and bleeding procedures. Exhaust System: Exhaust manifold, catalytic converter, muffler, and lambda sensor (oxygen sensor). Transmission Drivetrain: CVT (Continuously Variable Transmission) system, including clutch, variator, belt, and final drive components. Brakes: Front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, discs, and bleeding procedures. ABS system diagnostics and repair (if equipped). Suspension: Front telescopic forks, rear shock absorber, linkages, and wheel bearing maintenance. Steering: Handlebar assembly, steering column, and front fork alignment. Electrical System: Battery, charging system (stator, rectifier/regulator), starter motor, lighting (headlight, taillight, indicators), horn, and dashboard instrumentation. Bodywork Chassis: Frame inspection, body panels (fairings, seat, storage), seat removal, and related hardware. Diagnostics Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault codes (if applicable), and troubleshooting flowcharts. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug checks/replacement, chain adjustment (if applicable, though unlikely for this model), brake pad wear checks, tire pressure checks, and coolant level checks. Major Repairs: Engine rebuilds, CVT clutch and variator service, suspension overhaul, brake system repairs, electrical component replacement, and fuel system servicing. Special Tools: Identification and usage of any specialized tools required for specific maintenance or repair procedures. Torque Specifications: Detailed torque values for critical fasteners throughout the vehicle. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission overhauls, designed for professional technicians but accessible to advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Searchability: Text-searchable PDF for quick information retrieval. Print Quality Print Quality: High-resolution scans or digitally generated content suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC (Single Overhead Camshaft) Displacement: 460 cc (cc) Bore X Stroke: 92 mm x 69 mm (approximately) Compression Ratio: 10.5:1 (typical for this engine) Performance Horsepower: 34.7 HP @ 7,000 RPM (approximate) Torque: 3.8 kgm @ 5,500 RPM (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body injection. Fuel Type: Unleaded gasoline, minimum 91 octane (RON) Lubrication Oil Type: SAE 10W-40 API SG or higher motorcycle-specific synthetic or semi-synthetic oil. Oil Capacity: Approximately 1.7 liters (with filter change) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel via automatic centrifugal clutch. Features Clutch Type: Automatic centrifugal clutch Variator Type: Automatic variator system Transmission Fluid Type: Specific CVT fluid (refer to manual for exact specification, typically a high-quality automatic transmission fluid or specialized CVT fluid). 📐 Dimensions Exterior Length: Approx. 2,240 mm Width: Approx. 790 mm (at handlebars) Height: Approx. 1,450 mm (at windscreen) Wheelbase: Approx. 1,565 mm Weights Dry Weight: Approx. 203 kg Curb Weight: Approx. 216 kg (with fluids) Gross Vehicle Weight Rating: Not typically specified for scooters, but rider and cargo capacity is considered. Cargo Underseat Storage: Sufficient for two full-face helmets or substantial luggage. 🛡️ Safety Features Ratings Safety Certifications: CE, EPA, CARB (depending on market) - standard for modern vehicles. Active Features Braking System: Disc brakes front and rear. Optional ABS (Anti-lock Braking System) may be available on some variants. Lighting: Halogen headlight, LED taillight and brake light, front and rear turn signals. Passive Features Chassis Structure: Steel frame providing a robust platform. Windscreen: Integrated windscreen for rider protection from wind and elements. 💡 Technology Features Infotainment Dashboard Display: Analog speedometer, tachometer, digital display for fuel level, odometer, trip meter, clock, and possibly temperature...
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2005-2006 APRILIA ATLANTIC 500 SPRINT Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500 Sprint
Model Variant:
Sprint
Years Covered:
2005, 2006
Codes
Chassis Code:
APRC2A (likely, based on Aprilia's naming conventions)
Engine Code:
M307M (common for Piaggio/Aprilia Quasar 500 engine)
👋 Introduction
Market Position
Market Segment:
Maxi-scooter, targeting urban commuting and touring with a blend of performance and practicality.
Competitive Analysis
Competitors:
Rivals included models like the Suzuki Burgman 400/650, Yamaha TMAX 500, and Kymco Xciting 500.
Key Features
Engine Performance:
Powerful 500cc engine offering strong acceleration and highway capability.
Handling Dynamics:
Sport-oriented chassis design providing responsive handling for its class.
Storage Capacity:
Generous under-seat storage, suitable for helmets and groceries.
Design Aesthetics:
Aggressive and sporty styling characteristic of Aprilia's performance-oriented products.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
300-500 (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of the engine assembly, including cylinder head, pistons, crankshaft, connecting rods, valves, and timing components.
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, lines, and filters.
Ignition System:
ECU, ignition coils, spark plugs, wiring harness, and troubleshooting of ignition-related faults.
Cooling System:
Radiator, coolant pump, thermostat, hoses, fan, and bleeding procedures.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, and lambda sensor (oxygen sensor).
Transmission Drivetrain:
CVT (Continuously Variable Transmission) system, including clutch, variator, belt, and final drive components.
Brakes:
Front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, discs, and bleeding procedures. ABS system diagnostics and repair (if equipped).
Suspension:
Front telescopic forks, rear shock absorber, linkages, and wheel bearing maintenance.
Steering:
Handlebar assembly, steering column, and front fork alignment.
Electrical System:
Battery, charging system (stator, rectifier/regulator), starter motor, lighting (headlight, taillight, indicators), horn, and dashboard instrumentation.
Bodywork Chassis:
Frame inspection, body panels (fairings, seat, storage), seat removal, and related hardware.
Diagnostics Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault codes (if applicable), and troubleshooting flowcharts.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug checks/replacement, chain adjustment (if applicable, though unlikely for this model), brake pad wear checks, tire pressure checks, and coolant level checks.
Major Repairs:
Engine rebuilds, CVT clutch and variator service, suspension overhaul, brake system repairs, electrical component replacement, and fuel system servicing.
Special Tools:
Identification and usage of any specialized tools required for specific maintenance or repair procedures.
Torque Specifications:
Detailed torque values for critical fasteners throughout the vehicle.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission overhauls, designed for professional technicians but accessible to advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality
Print Quality:
High-resolution scans or digitally generated content suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, SOHC (Single Overhead Camshaft)
Displacement:
460 cc (cc)
Bore X Stroke:
92 mm x 69 mm (approximately)
Compression Ratio:
10.5:1 (typical for this engine)
Performance
Horsepower:
34.7 HP @ 7,000 RPM (approximate)
Torque:
3.8 kgm @ 5,500 RPM (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with throttle body injection.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON)
Lubrication
Oil Type:
SAE 10W-40 API SG or higher motorcycle-specific synthetic or semi-synthetic oil.
Oil Capacity:
Approximately 1.7 liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel via automatic centrifugal clutch.
Features
Clutch Type:
Automatic centrifugal clutch
Variator Type:
Automatic variator system
Transmission Fluid Type:
Specific CVT fluid (refer to manual for exact specification, typically a high-quality automatic transmission fluid or specialized CVT fluid).
📐 Dimensions
Exterior
Length:
Approx. 2,240 mm
Width:
Approx. 790 mm (at handlebars)
Height:
Approx. 1,450 mm (at windscreen)
Wheelbase:
Approx. 1,565 mm
Weights
Dry Weight:
Approx. 203 kg
Curb Weight:
Approx. 216 kg (with fluids)
Gross Vehicle Weight Rating:
Not typically specified for scooters, but rider and cargo capacity is considered.
Cargo
Underseat Storage:
Sufficient for two full-face helmets or substantial luggage.
🛡️ Safety Features
Ratings
Safety Certifications:
CE, EPA, CARB (depending on market) - standard for modern vehicles.
Active Features
Braking System:
Disc brakes front and rear. Optional ABS (Anti-lock Braking System) may be available on some variants.
Lighting:
Halogen headlight, LED taillight and brake light, front and rear turn signals.
Passive Features
Chassis Structure:
Steel frame providing a robust platform.
Windscreen:
Integrated windscreen for rider protection from wind and elements.
💡 Technology Features
Infotainment
Dashboard Display:
Analog speedometer, tachometer, digital display for fuel level, odometer, trip meter, clock, and possibly temperature warning lights.
Driver Assistance
ABS Availability:
Optional ABS on some models, providing enhanced braking stability.
Connectivity
Connectivity Features:
N/A (Basic scooter technology of the era)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km or 12 months, whichever comes first. Refer to manual for specific interval.
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning Replacement:
Inspect every 6,000 km, clean or replace as needed. Replace recommended every 12,000 km.
Spark Plug Inspection Replacement:
Inspect every 12,000 km, replace as needed. Typically uses NGK CR8EB or equivalent.
Cvt Belt Inspection Replacement:
Inspect belt wear and condition every 12,000 km. Replacement typically recommended around 20,000-25,000 km, depending on usage.
Coolant Replacement:
Every 24,000 km or 24 months. Use a 50/50 mix of approved ethylene glycol antifreeze and distilled water.
Brake Fluid Replacement:
Every 24,000 km or 24 months. Use DOT 4 brake fluid.
Fluid Specifications
Engine Oil Specification:
SAE 10W-40, API SG or higher, JASO MA compliant.
Coolant Specification:
Ethylene glycol based antifreeze, mixed 50/50 with distilled water.
Brake Fluid Specification:
DOT 4
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, battery, and occasionally voltage regulator.
Potential Electrical Gremlins:
Some older Aprilia models can experience minor electrical issues if not properly maintained or if corrosion sets in at connectors. The manual will guide troubleshooting.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is an Italian manufacturer renowned for its performance motorcycles and scooters, with a strong racing heritage.
Model Evolution
Atlantic Lineage:
The Atlantic line was Aprilia's answer to the growing maxi-scooter market, emphasizing sportiness and comfort. The 500 Sprint was a higher-performance variant of the standard Atlantic 500.
Production
Manufacturing Location:
Italy (typically)
Production Years:
The Aprilia Atlantic 500 was produced from the early 2000s, with the Sprint variant appearing later.
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