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Aprilia Atlantic Sprint 500 2005-08 Workshop Service Repair Manual
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Basic Information Identification Make: Aprilia Model: Atlantic Sprint 500 Model Code: AP02 Generation Generation Code: First Generation Codes Chassis Codes: AP02 Engine Codes: M268 (Piaggio Quasar) Introduction Market Position Market...
Tipo: Motorcycles
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Sku: 569612
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | Atlantic Sprint 500 |
| Model Code: | AP02 |
| Generation | |
| Generation Code: | First Generation |
| Codes | |
| Chassis Codes: | AP02 |
| Engine Codes: | M268 (Piaggio Quasar) |
| Introduction | |
| Market Position | |
| Market Segment: | Premium Sport Scooter / Maxi-Scooter |
| Target Audience: | Commuters seeking performance and comfort, touring riders, enthusiasts who perform their own maintenance. |
| Competitive Analysis | |
| Key Competitors: | Yamaha TMAX, Suzuki Burgman 400/650, Honda Silver Wing, Gilera GP800 (later models). |
| Key Features | |
| Performance Focus: | The Atlantic Sprint 500 was known for its powerful engine and sporty handling, bridging the gap between traditional scooters and motorcycles. |
| Design Philosophy: | Sporty ergonomics, aerodynamic bodywork, and a focus on rider comfort for longer distances. |
| Manual Details | |
| Coverage Areas | |
| Model Years Covered: | 2005, 2006, 2007, 2008 |
| Regions Covered: | Global (primarily European market focus evident in documentation) |
| Page Count | |
| Estimated Page Count: | 400-600 (typical for a comprehensive workshop manual of this era) |
| Manual Type | |
| Manual Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English (primary), likely with translations available in other languages |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Complete engine disassembly, assembly, inspection, and repair of all internal components (pistons, rings, connecting rods, crankshaft, cylinder head, valves, camshafts, timing system). |
| Fuel System: | Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, throttle body, fuel lines, fuel tank, evaporative emission control system. |
| Ignition System: | Ignition coil, spark plug, crankshaft position sensor, CDI unit, wiring diagrams for ignition. |
| Cooling System: | Radiator, water pump, thermostat, coolant hoses, fan operation, coolant type and capacity. |
| Exhaust System: | Exhaust manifold, catalytic converter, muffler, oxygen sensors, lambda sensors. |
| Transmission: | CVT (Continuously Variable Transmission) system: variator, torque driver, drive belt, driven pulley, clutch, gears, lubrication, and overhaul procedures. |
| Brakes: | Front and rear hydraulic brake systems, brake calipers, master cylinders, brake fluid type, bleeding procedures, brake pad replacement, rotor inspection and replacement. |
| Suspension: | Front telescopic fork: oil type, level, seal replacement, fork leg disassembly. Rear shock absorber and swingarm: lubrication, adjustment, replacement. |
| Steering: | Handlebar assembly, steering stem, bearings, lubrication, adjustment, and replacement. |
| Electrical System: | Battery, starter motor, alternator, lighting system (headlight, taillight, indicators), horn, fuses, relays, wiring harnesses, fault finding with wiring diagrams. |
| Chassis And Bodywork: | Frame inspection, fairing removal and installation, seat, storage compartments, footrests, body panel torque specifications. |
| Diagnostic Troubleshooting: | Detailed diagnostic flowcharts and procedures for identifying and resolving common and uncommon issues across all systems. |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements (oil, air), spark plug replacement, coolant checks and changes, brake fluid flushes, chain/belt inspection and adjustment (if applicable, though likely shaft/CVT). Detailed service intervals. |
| Component Disassembly Reassembly: | Step-by-step instructions for removing, disassembling, inspecting, repairing, and reassembling major and minor components. |
| Troubleshooting Guides: | System-specific troubleshooting charts to diagnose problems efficiently, including symptom-based diagnosis. |
| Torque Specifications: | Precise torque values for all critical fasteners throughout the vehicle, ensuring proper assembly and preventing damage. |
| Electrical Diagnostics: | In-depth electrical troubleshooting, including use of multimeters, interpretation of wiring diagrams, and testing of sensors and actuators. |
| Rebuild Procedures: | Detailed instructions for complete engine rebuilds, transmission overhauls, and suspension component overhauls. |
| Technical Depth | |
| Depth Level: | Comprehensive: Covers everything from basic owner maintenance to full professional-level repair and diagnostics. |
| Diagnostic Capability: | Advanced: Includes information on ECU (Engine Control Unit) diagnostics and potential fault codes (OBD if applicable). |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Searchable: | Likely searchable text within the PDF, allowing quick access to specific topics. |
| Print Quality | |
| Print Quality: | High-resolution scans suitable for clear printing of diagrams and text. |
| Binding Type | |
| Binding Type: | N/A (Digital PDF format) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | 4-stroke, single-cylinder, liquid-cooled, SOHC |
| Displacement: | 492.6 cc |
| Bore X Stroke: | 94 mm x 71 mm |
| Compression Ratio: | 10.5:1 |
| Valve Train: | SOHC, 4 valves |
| Performance | |
| Horsepower Ps: | ~39 PS (28.6 kW) @ 7,500 rpm |
| Torque Nm: | ~43 Nm (31.7 lb-ft) @ 6,000 rpm |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI) |
| Fuel Type: | Unleaded gasoline (95 RON recommended) |
| Ignition System: | Electronic CDI with variable spark advance |
| Cooling System | |
| Cooling Method: | Liquid-cooled |
| Coolant Capacity: | ~1.3 Liters |
| Lubrication | |
| Oil Type: | SAE 5W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA approved) |
| Oil Capacity With Filter: | ~1.6 Liters |
| Transmission | |
| Standard | |
| Transmission Type: | Automatic, Continuously Variable Transmission (CVT) |
| Features | |
| Transmission Fluid: | Refer to manual for specific CVT fluid type and change intervals (typically specific CVT fluid, not standard ATF or gear oil). |
| Final Drive: | Automatic centrifugal clutch and V-belt drive |
| Dimensions | |
| Exterior | |
| Length: | ~2240 mm |
| Width: | ~780 mm |
| Height: | ~1430 mm |
| Wheelbase: | ~1570 mm |
| Weights | |
| Dry Weight: | ~204 kg |
| Wet Weight: | ~221 kg |
| Maximum Load Capacity: | ~150 kg (rider + passenger + luggage) |
| Fuel Capacity | |
| Fuel Tank Capacity: | 15 Liters (including ~3.5 Liters reserve) |
| Safety Features | |
| Ratings | |
| Safety Ratings: | No specific crash test ratings typical for motorcycles/scooters. Safety reliant on rider and vehicle design integrity. |
| Active Features | |
| Braking System: | Dual Hydraulic Disc Brakes (Front), Single Hydraulic Disc Brake (Rear). ABS was an optional feature on some variants. |
| Lighting: | Halogen Headlight, LED Taillight/Brake Light, LED Indicators, providing good visibility. |
| Passive Features | |
| Frame Construction: | Steel backbone frame designed for rigidity and stability. |
| Tyres Front: | 120/70-15 |
| Tyres Rear: | 160/60-15 |
| Technology Features | |
| Infotainment | |
| Instrument Cluster: | Digital and analog instrument cluster displaying speedometer, tachometer, fuel gauge, odometer, trip meters, coolant temperature, and indicator lights. |
| Driver Assistance | |
| ABS: | Optional Anti-lock Braking System (ABS) available on some models, enhancing braking safety. |
| Connectivity | |
| Diagnostic Ports: | Likely includes a diagnostic connector for electronic diagnostics and fault code retrieval. |
| Maintenance | |
| Service Intervals | |
| First Service: | 1,000 km or 6 months |
| Subsequent Service Intervals: | Every 6,000 km or 12 months (includes engine oil and filter change) |
| Major Service Intervals: | Includes CVT belt check/replacement, valve clearance check, spark plug replacement at prescribed intervals (e.g., 12,000 km or 24,000 km). |
| Fluid Specifications | |
| Engine Oil Grade: | SAE 5W-40 Synthetic (API SG/SH/SJ/SL, JASO MA) |
| Brake Fluid Type: | DOT 4 |
| Coolant Type: | Ethylene glycol based antifreeze with corrosion inhibitors (e.g., Aprilia Coolant or equivalent). |
| Known Issues | |
| Common Wear Items: | CVT belt wear, variator rollers, starter motor brushes, voltage regulator, rear shock absorber seals. |
| Potential Problems: | Fuel injector clogging (use quality fuel), thermostat sticking, occasional electrical connector issues. |
| Maintenance Parts | |
| Oil Filter Part Number: | e.g., AP8102220, HF183 (K&N), KN-183 (K&N) |
| Air Filter Part Number: | e.g., AP257862 |
| Spark Plug Part Number: | e.g., NGK CR9EB |
| Vehicle History | |
| Brand Heritage | |
| Brand Origin: | Aprilia is an Italian manufacturer with a rich heritage in motorcycle racing and sportbike development. |
| Model Evolution | |
| Predecessors: | Successor to earlier Aprilia Scarabeo and Leonardo models, introducing a more powerful engine and advanced features. |
| Platform Sharing: | Shares the Piaggio Quasar 500 engine with other Piaggio Group products of the era. |
| Production | |
| Production Period: | Produced from roughly 2002-2008, with the 500cc engine variant prominent from 2004 onwards. |
| Awards & Recognition | |
| Recognitions | |
| Awards And Recognition: | While specific awards for this model year might not be widely publicized, the Atlantic Sprint 500 was generally well-regarded for its performance and comfort in the maxi-scooter segment during its production run. |
| Ratings | |
| Owner Satisfaction: | Owner satisfaction often cited strong engine performance and comfortable riding position, though some users reported higher than average maintenance costs compared to Japanese competitors. |
| Certifications | |
| Emissions Standards: | Compliant with Euro 3 emissions standards applicable for the production years. |