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2007 Aprilia ETV1000Caponord Workshop Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: ETV1000 Caponord Year: 2007 Vehicle Type: Dual-sport Motorcycle 👋 Introduction Market Position Segment: Adventure Touring Motorcycle Description: The Aprilia ETV1000 Caponord is a potent adventure touring motorcycle known for its powerful V-twin engine, comfortable riding position, and capability for both on-road touring and light off-road excursions. Competitive Analysis Competitors: BMW R1150GS/R1200GS, Honda VFR V-TEC/Africa Twin, Suzuki V-Strom 1000, Triumph Tiger 955i/1050 Key Features Engine Type: V-Twin Intended Use: Long-distance touring, commuting, light off-road Handling Characteristics: Stable at high speeds, compliant suspension 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Secondary Coverage: Maintenance, Troubleshooting, Technical Data, Programmed Maintenance, General Rules, Use Page Count Estimated Pages: 300-500 (typical for this vehicle class and manual type) Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: 2007 Aprilia 1000cc V-Twin Engine (Rotax 997cc) Fuel System: Fuel Injection System (EFI), Throttle Body Assembly, Fuel Pump, Injectors Ignition System: ECU, Ignition Coils, Spark Plugs, Wiring Diagrams Cooling System: Radiator, Coolant Flow, Thermostat, Fan Operation Exhaust System: Exhaust Headers, Catalytic Converter (if applicable), Muffler Transmission: 6-Speed Gearbox, Clutch Assembly (Hydraulic), Gear Shift Mechanism Chassis And Frame: Frame Construction, Swingarm, Bearings Suspension Front: Inverted Telescopic Forks (e.g., Marzocchi), Adjustment Procedures, Seals Suspension Rear: Monoshock Absorber (e.g., Sachs), Linkage System, Adjustment Procedures Brakes Front: Dual Disc Brakes, Calipers (e.g., Brembo), Master Cylinder, Fluid Lines, ABS (if equipped) Brakes Rear: Single Disc Brake, Caliper, Master Cylinder, Fluid Lines Wheels And Tires: Wheel Bearing Maintenance, Tire Pressure Specifications, Recommended Tire Sizes Electrical System: Battery, Starter Motor, Alternator, Lighting System, Fuses, Relays, ECU Diagnostics Instrumentation: Dashboard Components, Gauges, Warning Lights Bodywork And Fairings: Fairing Removal and Installation, Body Panel Fasteners Luggage System: Accessory Luggage Installation and Repair (if applicable) Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Replacement, Air Filter Cleaning/Replacement Engine Overhaul: Top-End Rebuild, Piston/Ring Replacement, Valve Adjustment, Camshaft Timing Transmission Repair: Clutch Replacement, Gearbox Disassembly and Reassembly Suspension Service: Fork Seal Replacement, Shock Absorber Servicing Brake Service: Brake Pad Replacement, Bleeding Procedures, Caliper Rebuild Electrical Diagnostics: Wiring Diagram Interpretation, Fault Finding, Component Testing Fuel System Cleaning: Injector Cleaning, Throttle Body Cleaning Troubleshooting Guide: Common Problems and Solutions, Diagnostic Flowcharts Technical Specifications: Torque Specifications, Fluid Capacities, Electrical Resistances, Component Clearances Programmed Maintenance Schedule: Recommended Service Intervals for various components Technical Depth Depth: Comprehensive Workshop Level Diagnostics Level: Advanced Diagnostics and Troubleshooting Rebuild Level: Full Component Rebuild Procedures 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Printability: Printable Pages Searchability: Likely Searchable Text within PDF Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, 90-degree V-twin Displacement: 997.6 cc Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 105 HP @ 8,000 RPM Torque: Approx. 98 Nm (72 lb-ft) @ 6,000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies Fuel Type: Unleaded gasoline (95 RON recommended) Fuel Tank Capacity: 25 Liters (approx. 6.6 US gallons) 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Wet, multi-plate, hydraulically operated Features Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2220 mm (87.4 in) Width: Approx. 880 mm (34.6 in) Height: Approx. 1370 mm (53.9 in) Weights Dry Weight: Approx. 213 kg (470 lbs) Wet Weight: Approx. 235 kg (518 lbs) (with all fluids) 🛡️ Safety Features Ratings ABS: Available as an option on some models Active Features Braking System: Dual 300mm front discs, 270mm rear disc Passive Features Lighting: Halogen Headlight, LED Taillight 💡 Technology Features Infotainment Features: Basic LCD display with odometer, trip meter, clock, fuel gauge, and warning lights. No advanced infotainment system. Driver Assistance ABS: Optional ABS on some models Connectivity Features: No integrated connectivity features (Bluetooth, smartphone integration). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 km (4,500 miles) or 12 months Valve Clearance Check: Every 15,000 km (9,000 miles) Spark Plug Replacement: Every 15,000 km (9,000 miles) Fluid Specifications Engine Oil Type: SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA approved) Engine Oil Capacity: Approx. 3.5 Liters (3.7 US quarts) with filter change Coolant Type: Ethylene glycol based coolant with anti-corrosion additives (50% mixture with distilled water recommended) Brake Fluid Type: DOT 4 Clutch Fluid Type: DOT 4 Known Issues Common Complaints: Potential for regulator/rectifier failure, sometimes sensitive fuel injection mapping, occasional electrical connector issues. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia S.p.A. (Italy) Model Evolution Introduction Year: 1999 Major Updates: Engine upgrades, suspension refinements, styling changes over its production run. Production Production Years: 1999 - 2009
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2007 Aprilia ETV1000Caponord Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
ETV1000 Caponord
Year:
2007
Vehicle Type:
Dual-sport Motorcycle
👋 Introduction
Market Position
Segment:
Adventure Touring Motorcycle
Description:
The Aprilia ETV1000 Caponord is a potent adventure touring motorcycle known for its powerful V-twin engine, comfortable riding position, and capability for both on-road touring and light off-road excursions.
Competitive Analysis
Competitors:
BMW R1150GS/R1200GS, Honda VFR V-TEC/Africa Twin, Suzuki V-Strom 1000, Triumph Tiger 955i/1050
Key Features
Engine Type:
V-Twin
Intended Use:
Long-distance touring, commuting, light off-road
Handling Characteristics:
Stable at high speeds, compliant suspension
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service
Secondary Coverage:
Maintenance, Troubleshooting, Technical Data, Programmed Maintenance, General Rules, Use
Page Count
Estimated Pages:
300-500 (typical for this vehicle class and manual type)
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
2007 Aprilia 1000cc V-Twin Engine (Rotax 997cc)
Fuel System:
Fuel Injection System (EFI), Throttle Body Assembly, Fuel Pump, Injectors
Ignition System:
ECU, Ignition Coils, Spark Plugs, Wiring Diagrams
Cooling System:
Radiator, Coolant Flow, Thermostat, Fan Operation
Exhaust System:
Exhaust Headers, Catalytic Converter (if applicable), Muffler
Transmission:
6-Speed Gearbox, Clutch Assembly (Hydraulic), Gear Shift Mechanism
Chassis And Frame:
Frame Construction, Swingarm, Bearings
Suspension Front:
Inverted Telescopic Forks (e.g., Marzocchi), Adjustment Procedures, Seals
Suspension Rear:
Monoshock Absorber (e.g., Sachs), Linkage System, Adjustment Procedures
Brakes Front:
Dual Disc Brakes, Calipers (e.g., Brembo), Master Cylinder, Fluid Lines, ABS (if equipped)
Brakes Rear:
Single Disc Brake, Caliper, Master Cylinder, Fluid Lines
Wheels And Tires:
Wheel Bearing Maintenance, Tire Pressure Specifications, Recommended Tire Sizes
Electrical System:
Battery, Starter Motor, Alternator, Lighting System, Fuses, Relays, ECU Diagnostics
Instrumentation:
Dashboard Components, Gauges, Warning Lights
Bodywork And Fairings:
Fairing Removal and Installation, Body Panel Fasteners
Luggage System:
Accessory Luggage Installation and Repair (if applicable)
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Replacement, Air Filter Cleaning/Replacement
Engine Overhaul:
Top-End Rebuild, Piston/Ring Replacement, Valve Adjustment, Camshaft Timing
Transmission Repair:
Clutch Replacement, Gearbox Disassembly and Reassembly
Suspension Service:
Fork Seal Replacement, Shock Absorber Servicing
Brake Service:
Brake Pad Replacement, Bleeding Procedures, Caliper Rebuild
Electrical Diagnostics:
Wiring Diagram Interpretation, Fault Finding, Component Testing
Fuel System Cleaning:
Injector Cleaning, Throttle Body Cleaning
Troubleshooting Guide:
Common Problems and Solutions, Diagnostic Flowcharts
Technical Specifications:
Torque Specifications, Fluid Capacities, Electrical Resistances, Component Clearances
Programmed Maintenance Schedule:
Recommended Service Intervals for various components
Technical Depth
Depth:
Comprehensive Workshop Level
Diagnostics Level:
Advanced Diagnostics and Troubleshooting
Rebuild Level:
Full Component Rebuild Procedures
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
Printable Pages
Searchability:
Likely Searchable Text within PDF
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, 90-degree V-twin
Displacement:
997.6 cc
Bore X Stroke:
97 mm x 67.5 mm
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 105 HP @ 8,000 RPM
Torque:
Approx. 98 Nm (72 lb-ft) @ 6,000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fuel Tank Capacity:
25 Liters (approx. 6.6 US gallons)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet, multi-plate, hydraulically operated
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2220 mm (87.4 in)
Width:
Approx. 880 mm (34.6 in)
Height:
Approx. 1370 mm (53.9 in)
Weights
Dry Weight:
Approx. 213 kg (470 lbs)
Wet Weight:
Approx. 235 kg (518 lbs) (with all fluids)
🛡️ Safety Features
Ratings
ABS:
Available as an option on some models
Active Features
Braking System:
Dual 300mm front discs, 270mm rear disc
Passive Features
Lighting:
Halogen Headlight, LED Taillight
💡 Technology Features
Infotainment
Features:
Basic LCD display with odometer, trip meter, clock, fuel gauge, and warning lights. No advanced infotainment system.
Driver Assistance
ABS:
Optional ABS on some models
Connectivity
Features:
No integrated connectivity features (Bluetooth, smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 km (4,500 miles) or 12 months
Valve Clearance Check:
Every 15,000 km (9,000 miles)
Spark Plug Replacement:
Every 15,000 km (9,000 miles)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA approved)
Engine Oil Capacity:
Approx. 3.5 Liters (3.7 US quarts) with filter change
Coolant Type:
Ethylene glycol based coolant with anti-corrosion additives (50% mixture with distilled water recommended)
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4
Known Issues
Common Complaints:
Potential for regulator/rectifier failure, sometimes sensitive fuel injection mapping, occasional electrical connector issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A. (Italy)
Model Evolution
Introduction Year:
1999
Major Updates:
Engine upgrades, suspension refinements, styling changes over its production run.
Production
Production Years:
1999 - 2009
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