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Aprilia Habana Mojito 125 2011 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 125 Year: 2011 Codes Product Name: Aprilia Habana Mojito 125 2011 Service Repair Manual 👋 Introduction Market Position Segment: 125cc Scooter Target Audience: Owners, independent repair shops, mechanics specializing in scooters and light motorcycles. Competitive Analysis Key Competitors: Piaggio Liberty 125, Vespa LX125, Yamaha X-MAX 125, Kymco Agility 125. Key Features Distinctive Styling: The Habana Mojito is known for its retro-inspired, distinctive styling, often featuring chrome accents and a unique 'Mojito' themed aesthetic. Engine Configuration: Compact and efficient 125cc engine, typically air-cooled, designed for urban commuting and ease of use. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Estimated Page Count: Approximately 200-300 pages (typical for this vehicle class and manual type) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital (PDF assumed based on common industry practice for aftermarket manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures, component identification, disassembly, assembly, torque specifications, timing procedures, valve clearance adjustment. Engine Management: Ignition system diagnosis and repair, fuel injection system operation and troubleshooting, sensor identification and testing, ECU diagnostics. Fuel System: Carburetor (if applicable) or Fuel Injection system components, fuel pump operation, fuel filter replacement, fuel line routing and inspection. Cooling System: Radiator, coolant hoses, water pump, thermostat, coolant types and capacities, flush and fill procedures. Exhaust System: Exhaust manifold, catalytic converter (if equipped), muffler, exhaust pipe inspection and replacement, gasket torque specifications. Transmission Drivetrain: Gearbox operation, clutch inspection and adjustment/replacement, final drive maintenance, oil specifications and change intervals. Braking System: Front and rear brake caliper overhaul, brake pad and disc inspection/replacement, brake fluid type and bleeding procedures, master cylinder diagnosis. Suspension System: Front fork overhaul (seals, oil, springs), rear shock absorber inspection and replacement, linkage lubrication and adjustment. Steering System: Handlebar assembly, steering head bearings inspection and adjustment, throttle cable routing and adjustment. Electrical System: Wiring diagrams, battery maintenance and testing, starter motor operation, lighting system (headlight, taillight, indicators), horn, charging system (stator, regulator/rectifier). Bodywork Chassis: Panel removal and installation, seat removal, fairing components, frame inspection, fastener torque specifications. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, tire pressure checks, chain lubrication and adjustment (if applicable), brake adjustments. Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, and braking system anomalies, often accompanied by symptom-based guides. Component Overhaul: Detailed instructions for rebuilding or replacing major components such as the engine, transmission, carburetors/injectors, brake calipers, and suspension forks. Wiring Diagrams: Comprehensive electrical schematics for easy tracing of circuits and troubleshooting of electrical faults. Torque Specifications: Precise torque values for critical fasteners throughout the vehicle to ensure proper assembly and prevent component damage. Technical Depth Depth: Comprehensive, covering everything from basic rider maintenance to full engine rebuilds and advanced electrical system diagnostics. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - common for service manuals, allowing for searchability and easy printing. Print Quality Image Resolution: High resolution for clear diagrams, illustrations, and text. (Assumed for professional service manuals) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 124.5 cc (approx.) Cooling System: Air-cooled Bore X Stroke: Typically around 52.0 mm x 58.6 mm (specifics may vary slightly) Valve Train: SOHC, 2 valves per cylinder Performance Horsepower: Approximately 8.0 - 9.5 HP @ 7500-8000 RPM (typical for this class) Torque: Approximately 8.0 - 9.0 Nm @ 6000-7000 RPM (typical for this class) Fuel System Fuel Delivery: Carburetor (likely a Keihin CVK-type or similar) or Electronic Fuel Injection (EFI) depending on exact market/variant. Manual should specify. Carburetor Size: If carbureted, likely a 28-30mm unit. Fuel Type: Unleaded Gasoline (91 RON or higher recommended) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive Type: Belt drive to rear wheel Features Clutch Type: Automatic centrifugal clutch Gear Ratios: Integrated within the CVT unit, not user-serviceable in terms of ratios but maintenance of belt and variator/torque converter is. Transmission Fluid: Specific CVT oil or gear oil for final drive, as per manual specification. (e.g., SAE 80W-90 GL-5 for final drive) 📐 Dimensions Exterior Length: Approx. 1900-2000 mm Width: Approx. 700-750 mm Height: Approx. 1150-1200 mm Weights Dry Weight: Approx. 110-120 kg Gross Vehicle Weight Rating: Typically around 250-270 kg (including rider and cargo) Wheels Tires Front Tire Size: Typically 120/70-12 Rear Tire Size: Typically 130/70-12 Wheel Type: Alloy 🛡️ Safety Features Ratings Crash Test Data: Not applicable (motorcycle/scooter category). Active Features Braking System Type: Front: Disc brake. Rear: Disc brake (or drum brake on some variants/markets). ABS: ABS not typically standard on this model in 2011. Passive Features Lighting: Halogen headlight, LED taillight/brake light, clear turn signal lenses. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, odometer, fuel gauge, indicator lights...
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Aprilia Habana Mojito 125 2011 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 125
Year:
2011
Codes
Product Name:
Aprilia Habana Mojito 125 2011 Service Repair Manual
👋 Introduction
Market Position
Segment:
125cc Scooter
Target Audience:
Owners, independent repair shops, mechanics specializing in scooters and light motorcycles.
Competitive Analysis
Key Competitors:
Piaggio Liberty 125, Vespa LX125, Yamaha X-MAX 125, Kymco Agility 125.
Key Features
Distinctive Styling:
The Habana Mojito is known for its retro-inspired, distinctive styling, often featuring chrome accents and a unique 'Mojito' themed aesthetic.
Engine Configuration:
Compact and efficient 125cc engine, typically air-cooled, designed for urban commuting and ease of use.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Estimated Page Count:
Approximately 200-300 pages (typical for this vehicle class and manual type)
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF assumed based on common industry practice for aftermarket manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul procedures, component identification, disassembly, assembly, torque specifications, timing procedures, valve clearance adjustment.
Engine Management:
Ignition system diagnosis and repair, fuel injection system operation and troubleshooting, sensor identification and testing, ECU diagnostics.
Fuel System:
Carburetor (if applicable) or Fuel Injection system components, fuel pump operation, fuel filter replacement, fuel line routing and inspection.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, coolant types and capacities, flush and fill procedures.
Exhaust System:
Exhaust manifold, catalytic converter (if equipped), muffler, exhaust pipe inspection and replacement, gasket torque specifications.
Transmission Drivetrain:
Gearbox operation, clutch inspection and adjustment/replacement, final drive maintenance, oil specifications and change intervals.
Braking System:
Front and rear brake caliper overhaul, brake pad and disc inspection/replacement, brake fluid type and bleeding procedures, master cylinder diagnosis.
Suspension System:
Front fork overhaul (seals, oil, springs), rear shock absorber inspection and replacement, linkage lubrication and adjustment.
Steering System:
Handlebar assembly, steering head bearings inspection and adjustment, throttle cable routing and adjustment.
Electrical System:
Wiring diagrams, battery maintenance and testing, starter motor operation, lighting system (headlight, taillight, indicators), horn, charging system (stator, regulator/rectifier).
Bodywork Chassis:
Panel removal and installation, seat removal, fairing components, frame inspection, fastener torque specifications.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, tire pressure checks, chain lubrication and adjustment (if applicable), brake adjustments.
Troubleshooting:
Diagnostic procedures for common starting issues, running problems, electrical faults, and braking system anomalies, often accompanied by symptom-based guides.
Component Overhaul:
Detailed instructions for rebuilding or replacing major components such as the engine, transmission, carburetors/injectors, brake calipers, and suspension forks.
Wiring Diagrams:
Comprehensive electrical schematics for easy tracing of circuits and troubleshooting of electrical faults.
Torque Specifications:
Precise torque values for critical fasteners throughout the vehicle to ensure proper assembly and prevent component damage.
Technical Depth
Depth:
Comprehensive, covering everything from basic rider maintenance to full engine rebuilds and advanced electrical system diagnostics.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) - common for service manuals, allowing for searchability and easy printing.
Print Quality
Image Resolution:
High resolution for clear diagrams, illustrations, and text. (Assumed for professional service manuals)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Displacement:
124.5 cc (approx.)
Cooling System:
Air-cooled
Bore X Stroke:
Typically around 52.0 mm x 58.6 mm (specifics may vary slightly)
Valve Train:
SOHC, 2 valves per cylinder
Performance
Horsepower:
Approximately 8.0 - 9.5 HP @ 7500-8000 RPM (typical for this class)
Torque:
Approximately 8.0 - 9.0 Nm @ 6000-7000 RPM (typical for this class)
Fuel System
Fuel Delivery:
Carburetor (likely a Keihin CVK-type or similar) or Electronic Fuel Injection (EFI) depending on exact market/variant. Manual should specify.
Carburetor Size:
If carbureted, likely a 28-30mm unit.
Fuel Type:
Unleaded Gasoline (91 RON or higher recommended)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive Type:
Belt drive to rear wheel
Features
Clutch Type:
Automatic centrifugal clutch
Gear Ratios:
Integrated within the CVT unit, not user-serviceable in terms of ratios but maintenance of belt and variator/torque converter is.
Transmission Fluid:
Specific CVT oil or gear oil for final drive, as per manual specification. (e.g., SAE 80W-90 GL-5 for final drive)
📐 Dimensions
Exterior
Length:
Approx. 1900-2000 mm
Width:
Approx. 700-750 mm
Height:
Approx. 1150-1200 mm
Weights
Dry Weight:
Approx. 110-120 kg
Gross Vehicle Weight Rating:
Typically around 250-270 kg (including rider and cargo)
Wheels Tires
Front Tire Size:
Typically 120/70-12
Rear Tire Size:
Typically 130/70-12
Wheel Type:
Alloy
🛡️ Safety Features
Ratings
Crash Test Data:
Not applicable (motorcycle/scooter category).
Active Features
Braking System Type:
Front: Disc brake. Rear: Disc brake (or drum brake on some variants/markets).
ABS:
ABS not typically standard on this model in 2011.
Passive Features
Lighting:
Halogen headlight, LED taillight/brake light, clear turn signal lenses.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, odometer, fuel gauge, indicator lights (turn signals, high beam, oil pressure).
Driver Assistance
N/A:
No advanced driver assistance systems typical for this model.
Connectivity
N/A:
No integrated connectivity features like Bluetooth or USB ports.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually, whichever comes first. Manual specifies precise interval.
Air Filter Inspection:
Every 3,000 km. Clean or replace as needed.
Spark Plug Replacement:
Every 6,000 - 10,000 km. Check gap at earlier intervals.
Brake Fluid Change:
Every 2 years or as specified by manual. Check level regularly.
Cvt Belt Inspection:
Inspect every 5,000 km. Replace if signs of wear, cracking, or fraying.
Fluid Specifications
Engine Oil Type:
10W-40 or 15W-50 API SG or higher (specifics per manual, e.g., Motul 5100 10W-40)
Engine Oil Capacity:
Approx. 0.8 - 1.0 Liters (check dipstick/sight glass for exact level)
Coolant Type:
Ethylene glycol-based coolant (e.g., Motul Motocool Expert) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, front fork seals (typical for scooters of this age/mileage).
Electrical Connections:
Corrosion on electrical connectors, particularly around the battery and lighting systems, can lead to intermittent faults.
Carburetor Cleaning:
Carburetors can become clogged with time and disuse, requiring regular cleaning and adjustment for optimal performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its high-performance motorcycles and scooters.
Model Evolution
Habana Mojito Lineage:
The Habana Mojito line has been a staple in Aprilia's scooter offerings, characterized by its unique styling and reliable performance. The 125cc variant is a popular choice for urban mobility.
Production
Production Period:
The Habana Mojito 125 was produced for several years prior to and including 2011, with minor updates across generations.
🏆 Awards & Recognition
Recognitions
N/A:
Specific awards for the Habana Mojito 125 (2011) are not widely publicized, but it was recognized for its stylish design and urban practicality within its segment.
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