Aprilia Habana Mojito 150 2009 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 150 Year: 2009 Codes Product Code: APR-HBM150-09-SRM 👋 Introduction Market Position Vehicle Segment: Premium retro-styled scooter. Competitive Analysis Competitors: Competes with models offering a similar blend of style and urban practicality, such as Vespa LX 150, Piaggio Liberty 150, and other 150cc scooters from Japanese and European manufacturers. Key Features Design Philosophy: Distinctive retro styling with a prominent 'Mojito' theme, offering a unique aesthetic in the scooter market. Target Audience: Riders seeking a stylish, easy-to-handle urban commuter with a touch of vintage flair. 📋 Manual Details Coverage Areas Systems Covered: Engine Mechanical, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission, Clutch, Brakes, Suspension, Steering, Electrical System, Chassis, Bodywork, Troubleshooting, Maintenance Page Count Estimated Pages: 300-500 Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly of engine components including cylinder head, pistons, crankshaft, connecting rods, valves, and timing components. Fuel System: Carburetor (if applicable) adjustment, cleaning, and overhaul; fuel pump diagnosis and replacement; fuel tank and lines. Ignition System: Spark plug specifications, ignition timing, CDI unit testing, stator and pickup coil diagnosis. Cooling System: Coolant specifications, radiator maintenance, water pump inspection, thermostat replacement. Exhaust System: Exhaust pipe and muffler inspection, gasket replacement. Transmission: Automatic transmission (CVT) operation, fluid types, inspection, and periodic maintenance. Clutch: Automatic clutch (variator and torque converter) inspection, adjustment, and replacement procedures. Brakes: Front and rear brake system service including pad replacement, caliper overhaul, master cylinder maintenance, brake fluid specifications, and bleeding procedures. Suspension: Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, linkage lubrication. Steering: Handlebar bearing inspection and replacement, steering stem adjustment. Electrical System: Wiring diagrams, battery maintenance, lighting system service, starter motor and charging system diagnosis, fuse box layout. Chassis: Frame inspection, fastener torque specifications, kickstand and center stand service. Bodywork: Fairing removal and installation, seat maintenance, accessory installation guidelines. Troubleshooting: Diagnostic charts for common problems, fault finding procedures, and solutions for various mechanical and electrical issues. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, and periodic inspections. Repair: Step-by-step instructions for component removal, repair, and reinstallation across all major vehicle systems. Diagnostics: Guidance on identifying and rectifying malfunctions through systematic checks and testing. Overhaul: Comprehensive instructions for complete engine, transmission, and component rebuilds. Technical Depth Depth: Full workshop level, covering everything from basic maintenance to complete engine rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Resolution: High-resolution, suitable for printing clear diagrams and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Searchability Text Search: Fully text-searchable PDF for quick access to information. Interactivity Hyperlinks: Likely includes hyperlinks to internal sections and diagrams for enhanced navigation. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, Piaggio LEADER engine. Displacement: 150cc (approximately 149.8 cc) Bore X Stroke: 57.0 mm x 58.6 mm (Typical for LEADER 150) Compression Ratio: 10.5:1 (Typical for LEADER 150) Valve Train: SOHC, 2 valves per cylinder. Performance Horsepower: Approx. 11-12 HP @ 7,500 rpm (subject to market tuning) Torque: Approx. 12 Nm @ 6,500 rpm (subject to market tuning) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHBH 28 or similar) Fuel Type: Unleaded Gasoline (95 RON recommended) Cooling System Cooling Method: Forced air cooling (with fan assist). Lubrication Oil Type: API SG, JASO MA certified synthetic or semi-synthetic 4-stroke motorcycle oil (e.g., 10W-40). 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch. Optional Optional Transmissions: N/A (CVT is standard) Features Drive Type: Belt drive to rear wheel. Transmission Fluid: No separate transmission fluid; oil is shared with engine lubrication (check manual for specific grade and capacity if applicable, though typically not serviced separately on this platform). 📐 Dimensions Exterior Length: Approx. 1,860 mm Width: Approx. 750 mm (at handlebars) Height: Approx. 1,170 mm (at handlebars) Wheelbase: Approx. 1,330 mm Seat Height: Approx. 770 mm Weights Dry Weight: Approx. 110 kg Gross Vehicle Weight Rating: Approx. 265 kg Fuel Capacity: Approx. 7 liters 🛡️ Safety Features Ratings Safety Certifications: Meets relevant European (CE) and regional safety standards for motorcycles. Active Features Braking System: Front disc brake, rear drum brake (or disc depending on specific market variant). Lighting: Halogen headlamp, LED taillight, turn signals. Passive Features Frame Construction: Steel tube frame. Tires: Tubeless tires. Front: 120/70-12, Rear: 130/70-12 (common fitment). 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, fuel gauge, odometer, and indicator lights. Often includes a clock. Driver Assistance ABS: Not typically equipped with ABS on this model year. Connectivity Usb Charging: Rarely standard on scooters of this era; may be an aftermarket addition. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 - 5,000 km or...
Competes with models offering a similar blend of style and urban practicality, such as Vespa LX 150, Piaggio Liberty 150, and other 150cc scooters from Japanese and European manufacturers.
Key Features
Design Philosophy:
Distinctive retro styling with a prominent 'Mojito' theme, offering a unique aesthetic in the scooter market.
Target Audience:
Riders seeking a stylish, easy-to-handle urban commuter with a touch of vintage flair.
Detailed disassembly, inspection, and reassembly of engine components including cylinder head, pistons, crankshaft, connecting rods, valves, and timing components.
Fuel System:
Carburetor (if applicable) adjustment, cleaning, and overhaul; fuel pump diagnosis and replacement; fuel tank and lines.
Ignition System:
Spark plug specifications, ignition timing, CDI unit testing, stator and pickup coil diagnosis.
Cooling System:
Coolant specifications, radiator maintenance, water pump inspection, thermostat replacement.
Exhaust System:
Exhaust pipe and muffler inspection, gasket replacement.
Transmission:
Automatic transmission (CVT) operation, fluid types, inspection, and periodic maintenance.
Clutch:
Automatic clutch (variator and torque converter) inspection, adjustment, and replacement procedures.
Brakes:
Front and rear brake system service including pad replacement, caliper overhaul, master cylinder maintenance, brake fluid specifications, and bleeding procedures.
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, linkage lubrication.
Steering:
Handlebar bearing inspection and replacement, steering stem adjustment.
Electrical System:
Wiring diagrams, battery maintenance, lighting system service, starter motor and charging system diagnosis, fuse box layout.
Chassis:
Frame inspection, fastener torque specifications, kickstand and center stand service.
Bodywork:
Fairing removal and installation, seat maintenance, accessory installation guidelines.
Troubleshooting:
Diagnostic charts for common problems, fault finding procedures, and solutions for various mechanical and electrical issues.
Approx. 11-12 HP @ 7,500 rpm (subject to market tuning)
Torque:
Approx. 12 Nm @ 6,500 rpm (subject to market tuning)
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHBH 28 or similar)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Cooling System
Cooling Method:
Forced air cooling (with fan assist).
Lubrication
Oil Type:
API SG, JASO MA certified synthetic or semi-synthetic 4-stroke motorcycle oil (e.g., 10W-40).
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch.
Optional
Optional Transmissions:
N/A (CVT is standard)
Features
Drive Type:
Belt drive to rear wheel.
Transmission Fluid:
No separate transmission fluid; oil is shared with engine lubrication (check manual for specific grade and capacity if applicable, though typically not serviced separately on this platform).
📐 Dimensions
Exterior
Length:
Approx. 1,860 mm
Width:
Approx. 750 mm (at handlebars)
Height:
Approx. 1,170 mm (at handlebars)
Wheelbase:
Approx. 1,330 mm
Seat Height:
Approx. 770 mm
Weights
Dry Weight:
Approx. 110 kg
Gross Vehicle Weight Rating:
Approx. 265 kg
Fuel Capacity:
Approx. 7 liters
🛡️ Safety Features
Ratings
Safety Certifications:
Meets relevant European (CE) and regional safety standards for motorcycles.
Active Features
Braking System:
Front disc brake, rear drum brake (or disc depending on specific market variant).
Analog speedometer, fuel gauge, odometer, and indicator lights. Often includes a clock.
Driver Assistance
ABS:
Not typically equipped with ABS on this model year.
Connectivity
Usb Charging:
Rarely standard on scooters of this era; may be an aftermarket addition.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually. (Refer to manual for exact interval).
Air Filter Cleaning/Replacement:
Every 3,000 - 6,000 km or annually. (Refer to manual).
Spark Plug Replacement:
Every 6,000 - 10,000 km. (Refer to manual for specific type).
Transmission Belt Inspection:
Inspect every 6,000 km, replace as needed (typically 12,000 - 20,000 km depending on use).
Brake Fluid Change:
Every 2 years. (Refer to manual for specification).
Fluid Specifications
Engine Oil Grade:
SAE 10W-40, API SG / JASO MA.
Brake Fluid Type:
DOT 4 (recommendation, always verify with manual).
Coolant Type:
Ethylene glycol-based coolant, diluted 50% with distilled water.
Known Issues
Common Complaints:
Potential issues may include carburetor clogging due to infrequent use, wear on the automatic transmission belt, and electrical connection corrosion if stored in humid environments. Referencing the manual is crucial for specific troubleshooting.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in performance motorcycles and scooters, founded in 1945.
Model Evolution
Habana Lineage:
The Habana model line, including the Mojito variant, is known for its distinctive retro styling and was a popular offering in the European scooter market. The 150cc variant offered enhanced performance over smaller engine options.
Production
Production Location:
Primarily manufactured in Italy by Aprilia (part of the Piaggio Group).
🏆 Awards & Recognition
Recognitions
Market Reputation:
Generally well-regarded for its unique styling and reliable Piaggio engine platform. No specific major awards typically listed for this model, but appreciated for its aesthetic appeal.
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