Aprilia Habana Mojito 150 1999-2012 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito Engine Variant: 150 Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Model Code: Habana 50/125/150 (Mojito 150 specifically) 👋 Introduction Market Position Segment: Urban scooter, retro styling, popular for city commuting and light touring. Competitive Analysis Competitors: Vespa GTS series, Piaggio Liberty, Honda SH150, Yamaha XMAX series. Key Features Styling: Distinctive retro 'vintage' aesthetic inspired by classic scooters. Practicality: Under-seat storage, comfortable riding position, easy maneuverability for urban environments. Value Proposition Manual Benefit: Empowers owners to perform routine maintenance and repairs, saving on labor costs and ensuring longevity of their Aprilia Habana Mojito 150. 📋 Manual Details Coverage Areas Covered Models: Aprilia Habana Mojito 150 Covered Years: 1999-2012 Page Count Estimated Page Count: 300+ Manual Type Manual Format Type: Service Repair Workshop Manual Language Language: English Format Delivery Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, assembly, disassembly, lubrication, cooling system, fuel system (carburetor specifics), ignition system, exhaust system. Transmission: Automatic CVT (Continuously Variable Transmission) operation, belt inspection and replacement, clutch and variator maintenance. Chassis: Frame inspection, front suspension (forks, steering head bearings), rear suspension (shock absorber, swingarm), wheel bearings, brake system (hydraulic, front disc, rear drum/disc depending on sub-model), electrical system (wiring diagrams, lighting, starter, battery), bodywork (fairings, panels, seat). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements (air, fuel, oil), spark plug service, brake adjustments, chain/belt tensioning. Repair: Engine component repair (piston, rings, cylinder, valves), carburetor overhaul, electrical component testing and replacement, suspension fork seal replacement, brake caliper/master cylinder rebuild. Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, braking issues, and suspension noise. Diagnostics: Step-by-step diagnostic flowcharts for various system failures. Technical Depth Depth Of Coverage: Comprehensive from basic rider maintenance to advanced engine rebuilds and electrical system troubleshooting. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Resolution: High-resolution, clear diagrams and text for easy readability. Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 125cc (for Habana) / 150cc (for Mojito 150, assumed based on product title). Specific Mojito 150 engine often refers to a Piaggio LEADER engine variant. Bore X Stroke: Typically around 52.65mm x 55.2mm for 150cc variants (refer to manual for exact specifications). Cooling System: Air-cooled Valve Train: SOHC, 2 valves per cylinder Performance Horsepower: Approx. 10-12 HP (varies slightly by model year and region). Torque: Approx. 10-12 Nm (varies slightly by model year and region). Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVB 26 ED) Fuel Type: Unleaded gasoline 95 RON Fuel Tank Capacity: Approx. 7 liters (including reserve). 🔧 Transmission Standard Transmission Type: Automatic, CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approx. 1920 mm Width: Approx. 750 mm Height: Approx. 1300 mm (seat height varies) Weights Dry Weight: Approx. 120-130 kg Gross Vehicle Weight Rating: Approx. 300 kg 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooter classification, not typically subjected to automotive crash tests). Active Features Braking System: Front: Hydraulic Disc brake. Rear: Drum brake (some later models may have disc). Lighting: Halogen headlight, LED tail light, turn signals. Passive Features Tires: Tubeless tires, e.g., Front 120/70-13, Rear 130/60-13 (verify in manual). Suspension: Front: Telescopic fork. Rear: Single shock absorber unit. 💡 Technology Features Infotainment Dashboard: Analog speedometer, fuel gauge, indicator lights (turn signal, high beam, oil pressure/check engine). Driver Assistance ABS: Not typically equipped on models from this era, check specific trim. ABS was rare on scooters of this displacement in early 2000s. Connectivity Connectivity Features: N/A (No modern connectivity features like Bluetooth or smartphone integration). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually, whichever comes first (refer to manual). Air Filter Service: Inspect every 3,000 km, replace as needed or every 6,000 km. Spark Plug Replacement: Every 6,000-10,000 km. Cvt Belt Inspection: Inspect every 6,000 km, replace every 12,000-18,000 km or if damaged. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (semi-synthetic or synthetic recommended). Engine Oil Capacity: Approx. 0.8 - 1.0 liters (check dipstick/sight glass). Brake Fluid Type: DOT 4 Coolant Type: N/A (Air-cooled engine) Known Issues Common Wear Items: CVT belt, variator rollers, brake pads, tires. Potential Faults: Carburetor issues (clogging from ethanol fuel or old fuel), electrical connector corrosion, aging rubber components (hoses, seals). Recommended Parts Oil Filter Part Number: Example: HF183 (HiFloFiltro) or equivalent Aprilia OEM part. Air Filter Part Number: Example: AP8224358 or equivalent. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia, an Italian manufacturer known for performance motorcycles and scooters. Model Evolution Lineage: Part of Aprilia's scooter lineup, sharing platform components with other models like the Habana and Mojito variants....
Diagnostic procedures for common starting issues, running problems, electrical faults, braking issues, and suspension noise.
Diagnostics:
Step-by-step diagnostic flowcharts for various system failures.
Technical Depth
Depth Of Coverage:
Comprehensive from basic rider maintenance to advanced engine rebuilds and electrical system troubleshooting.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Resolution:
High-resolution, clear diagrams and text for easy readability.
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Displacement:
125cc (for Habana) / 150cc (for Mojito 150, assumed based on product title). Specific Mojito 150 engine often refers to a Piaggio LEADER engine variant.
Bore X Stroke:
Typically around 52.65mm x 55.2mm for 150cc variants (refer to manual for exact specifications).
Cooling System:
Air-cooled
Valve Train:
SOHC, 2 valves per cylinder
Performance
Horsepower:
Approx. 10-12 HP (varies slightly by model year and region).
Torque:
Approx. 10-12 Nm (varies slightly by model year and region).
Carburetor issues (clogging from ethanol fuel or old fuel), electrical connector corrosion, aging rubber components (hoses, seals).
Recommended Parts
Oil Filter Part Number:
Example: HF183 (HiFloFiltro) or equivalent Aprilia OEM part.
Air Filter Part Number:
Example: AP8224358 or equivalent.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia, an Italian manufacturer known for performance motorcycles and scooters.
Model Evolution
Lineage:
Part of Aprilia's scooter lineup, sharing platform components with other models like the Habana and Mojito variants. The Mojito emphasized unique styling.
Production
Production Period:
1999-2012 (as per manual coverage)
Manufacturing Location:
Italy (primarily)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Aprilia scooters are generally well-regarded for their performance and handling within the scooter segment.
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