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Aprilia Habana Mojito 50 125 150 2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana / Mojito Year: 2001 Model Variants: 50cc, 125cc, 150cc Codes Engine Code 50Cc: Rotax 9-spline (likely based on Minarelli AM6 derived design or similar) Engine Code 125Cc: Rotax 125cc 2-stroke (similar to RS125/Mille 125 variants) Engine Code 150Cc: Likely a derivative or enlarged version of the 125cc Rotax engine or potentially a Minarelli 150cc engine, specific code varies. 👋 Introduction Market Position Segment: Scooter / Moped market, particularly in European and select international markets. Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops, technical enthusiasts. Competitive Analysis Competitors: Piaggio (Zip, NRG), Gilera (Runner), Yamaha (Jog, Aerox), Peugeot (Speedfight, Vivacity). Key Features Styling: Distinctive retro-modern styling, often with a focus on Vespa-inspired aesthetics. Engine Options: Versatile platform offering 50cc, 125cc, and 150cc engine variants to cater to different licensing and performance needs. Maneuverability: Designed for urban commuting, offering agile handling and ease of use. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive factory service and repair coverage for all listed models and engine displacements. Page Count Page Count: Hundreds of pages (specific number not stated, but implies a complete manual). Manual Type Manual Type: Factory Service Repair Manual Language Language: English (typical for factory manuals, inferred) Format Format: Download PDF 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, inspection, troubleshooting, component replacement for all displacements (50cc, 125cc, 150cc). Fuel System: Carburetor identification, adjustment, cleaning, fuel tank, fuel lines, fuel pump (if applicable). Ignition System: Ignition coil, CDI unit, spark plug, wiring diagrams, timing. Exhaust System: Exhaust pipe, muffler, inspection, repair, replacement. Transmission: Gearbox inspection, maintenance, troubleshooting, clutch assembly (likely variator for 50cc, gearbox for 125/150cc). Cooling System: Liquid cooling system (125cc/150cc), radiator, hoses, water pump, coolant specifications. Electrical System: Wiring diagrams for all models, battery, charging system, lighting, starting system, indicators, horn. Brakes: Hydraulic disc brake system (front and rear), brake caliper overhaul, master cylinder service, brake fluid specifications, bleeding procedures. Suspension: Front telescopic forks, rear shock absorber, fork oil specifications, seal replacement, suspension adjustment. Steering: Handlebar assembly, steering head bearings, inspection, adjustment, lubrication. Frame And Bodywork: Chassis inspection, body panel removal and installation, seat, fairings, fenders. Wheels And Tires: Wheel bearing maintenance, tire pressure specifications, tire replacement. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, lubrication points, filter replacement intervals. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding based on symptoms. Repair Procedures: Step-by-step instructions for component disassembly, repair, and reassembly. Adjustment Procedures: Carburetor tuning, brake adjustments, clutch engagement, suspension settings. Wiring Diagrams: Detailed electrical schematics for complete fault diagnosis and component identification. Special Tool Identification: Identification of specific tools required for certain maintenance or repair operations. Technical Depth Depth Level: Complete factory-level service and repair, from basic fluid changes to full engine rebuilds and electrical system diagnostics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: Digital Download (Printable) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine 50Cc Engine Type: Air-cooled, 2-stroke, single-cylinder (likely Minarelli or Piaggio/Rotax based). 50Cc Bore X Stroke: Approx. 39mm x 41.8mm (typical for Minarelli AM6 derived). 50Cc Displacement: 49.4 cc 125Cc Engine Type: Liquid-cooled, 2-stroke, single-cylinder (Rotax 125cc). 125Cc Bore X Stroke: Approx. 54mm x 54.5mm (typical for Rotax 125). 125Cc Displacement: 124.8 cc 150Cc Engine Type: Likely liquid-cooled, 2-stroke, single-cylinder (variant of 125cc Rotax or similar displacement). 150Cc Displacement: Approx. 140-150 cc (specific details may vary). Performance 50Cc Horsepower: Approx. 5-7 HP (varies by tuning and market regulations). 125Cc Horsepower: Approx. 25-30 HP (typical for Rotax 125). 150Cc Horsepower: Likely in the 20-25 HP range, depending on specific configuration. Fuel System 50Cc Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA 12/14). 125Cc Fuel Delivery: Carburetor (e.g., Dell'Orto PHBH 28 or similar). 150Cc Fuel Delivery: Carburetor (specific model may vary, likely larger than 125cc). Fuel Type: Unleaded gasoline. Oil Mixing: Automatic oil injection for 2-stroke engines (separate oil reservoir). 🔧 Transmission Standard 50Cc Transmission Type: Automatic CVT (Continuously Variable Transmission) with automatic clutch. 125Cc Transmission Type: 6-speed manual gearbox. 150Cc Transmission Type: Likely 6-speed manual gearbox, similar to the 125cc variant. Features Clutch Type 125 150Cc: Wet, multi-plate clutch, operated by cable. Final Drive: Chain drive (for 125cc and 150cc), Belt drive (for 50cc CVT). 📐 Dimensions Exterior Overall Length: Varies by model, approx. 1850-1950 mm. Overall Width: Varies by model, approx. 700-750 mm. Seat Height: Varies by model, approx. 760-800 mm. Weights Dry Weight 50Cc: Approx. 95-105 kg. Dry Weight 125Cc: Approx. 110-120 kg. Fuel Tank Capacity: Approx. 7-9 liters. Wheelbase: Varies by model, approx. 1300-1350 mm. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles and scooters are not typically rated by agencies like NHTSA or Euro NCAP in the same way as cars). Active...
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Aprilia Habana Mojito 50 125 150 2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana / Mojito
Year:
2001
Model Variants:
50cc, 125cc, 150cc
Codes
Engine Code 50Cc:
Rotax 9-spline (likely based on Minarelli AM6 derived design or similar)
Engine Code 125Cc:
Rotax 125cc 2-stroke (similar to RS125/Mille 125 variants)
Engine Code 150Cc:
Likely a derivative or enlarged version of the 125cc Rotax engine or potentially a Minarelli 150cc engine, specific code varies.
👋 Introduction
Market Position
Segment:
Scooter / Moped market, particularly in European and select international markets.
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent repair shops, technical enthusiasts.
Competitive Analysis
Competitors:
Piaggio (Zip, NRG), Gilera (Runner), Yamaha (Jog, Aerox), Peugeot (Speedfight, Vivacity).
Key Features
Styling:
Distinctive retro-modern styling, often with a focus on Vespa-inspired aesthetics.
Engine Options:
Versatile platform offering 50cc, 125cc, and 150cc engine variants to cater to different licensing and performance needs.
Maneuverability:
Designed for urban commuting, offering agile handling and ease of use.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive factory service and repair coverage for all listed models and engine displacements.
Page Count
Page Count:
Hundreds of pages (specific number not stated, but implies a complete manual).
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (typical for factory manuals, inferred)
Format
Format:
Download PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, inspection, troubleshooting, component replacement for all displacements (50cc, 125cc, 150cc).
Fuel System:
Carburetor identification, adjustment, cleaning, fuel tank, fuel lines, fuel pump (if applicable).
Ignition System:
Ignition coil, CDI unit, spark plug, wiring diagrams, timing.
Exhaust System:
Exhaust pipe, muffler, inspection, repair, replacement.
Transmission:
Gearbox inspection, maintenance, troubleshooting, clutch assembly (likely variator for 50cc, gearbox for 125/150cc).
Cooling System:
Liquid cooling system (125cc/150cc), radiator, hoses, water pump, coolant specifications.
Electrical System:
Wiring diagrams for all models, battery, charging system, lighting, starting system, indicators, horn.
Brakes:
Hydraulic disc brake system (front and rear), brake caliper overhaul, master cylinder service, brake fluid specifications, bleeding procedures.
Suspension:
Front telescopic forks, rear shock absorber, fork oil specifications, seal replacement, suspension adjustment.
Steering:
Handlebar assembly, steering head bearings, inspection, adjustment, lubrication.
Frame And Bodywork:
Chassis inspection, body panel removal and installation, seat, fairings, fenders.
Wheels And Tires:
Wheel bearing maintenance, tire pressure specifications, tire replacement.
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, lubrication points, filter replacement intervals.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding based on symptoms.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Adjustment Procedures:
Carburetor tuning, brake adjustments, clutch engagement, suspension settings.
Wiring Diagrams:
Detailed electrical schematics for complete fault diagnosis and component identification.
Special Tool Identification:
Identification of specific tools required for certain maintenance or repair operations.
Technical Depth
Depth Level:
Complete factory-level service and repair, from basic fluid changes to full engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
Digital Download (Printable)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
50Cc Engine Type:
Air-cooled, 2-stroke, single-cylinder (likely Minarelli or Piaggio/Rotax based).
50Cc Bore X Stroke:
Approx. 39mm x 41.8mm (typical for Minarelli AM6 derived).
50Cc Displacement:
49.4 cc
125Cc Engine Type:
Liquid-cooled, 2-stroke, single-cylinder (Rotax 125cc).
125Cc Bore X Stroke:
Approx. 54mm x 54.5mm (typical for Rotax 125).
125Cc Displacement:
124.8 cc
150Cc Engine Type:
Likely liquid-cooled, 2-stroke, single-cylinder (variant of 125cc Rotax or similar displacement).
150Cc Displacement:
Approx. 140-150 cc (specific details may vary).
Performance
50Cc Horsepower:
Approx. 5-7 HP (varies by tuning and market regulations).
125Cc Horsepower:
Approx. 25-30 HP (typical for Rotax 125).
150Cc Horsepower:
Likely in the 20-25 HP range, depending on specific configuration.
Fuel System
50Cc Fuel Delivery:
Carburetor (e.g., Dell'Orto PHVA 12/14).
125Cc Fuel Delivery:
Carburetor (e.g., Dell'Orto PHBH 28 or similar).
150Cc Fuel Delivery:
Carburetor (specific model may vary, likely larger than 125cc).
Fuel Type:
Unleaded gasoline.
Oil Mixing:
Automatic oil injection for 2-stroke engines (separate oil reservoir).
🔧 Transmission
Standard
50Cc Transmission Type:
Automatic CVT (Continuously Variable Transmission) with automatic clutch.
125Cc Transmission Type:
6-speed manual gearbox.
150Cc Transmission Type:
Likely 6-speed manual gearbox, similar to the 125cc variant.
Features
Clutch Type 125 150Cc:
Wet, multi-plate clutch, operated by cable.
Final Drive:
Chain drive (for 125cc and 150cc), Belt drive (for 50cc CVT).
📐 Dimensions
Exterior
Overall Length:
Varies by model, approx. 1850-1950 mm.
Overall Width:
Varies by model, approx. 700-750 mm.
Seat Height:
Varies by model, approx. 760-800 mm.
Weights
Dry Weight 50Cc:
Approx. 95-105 kg.
Dry Weight 125Cc:
Approx. 110-120 kg.
Fuel Tank Capacity:
Approx. 7-9 liters.
Wheelbase:
Varies by model, approx. 1300-1350 mm.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles and scooters are not typically rated by agencies like NHTSA or Euro NCAP in the same way as cars).
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
Lighting:
Headlight, taillight, brake lights, turn signals for visibility.
Passive Features
Frame Construction:
Steel tube frame providing structural integrity.
Mirrors:
Rearview mirrors for enhanced situational awareness.
💡 Technology Features
Infotainment
Infotainment System:
Basic dashboard instrumentation: speedometer, odometer, fuel gauge (if equipped), indicator lights.
Driver Assistance
Driver Assistance Features:
None (focus on mechanical operation).
Connectivity
Connectivity Options:
None (analog systems).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually, depending on usage (specific for 4-stroke if applicable, or oil mix for 2-stroke).
Spark Plug Replacement:
Every 5,000-10,000 km or as per manual recommendation.
Air Filter Cleaning Replacement:
Every 3,000-6,000 km.
Brake Fluid Flush:
Every 2 years or as needed.
Transmission Oil Change:
Every 6,000-10,000 km (for gearbox oil in 125/150cc).
Fluid Specifications
Engine Oil Type 2Stroke:
High-quality 2-stroke synthetic or semi-synthetic oil specifically for air-cooled or liquid-cooled engines as per spec.
Engine Oil Capacity 2Stroke:
N/A (Premixed or oil injected).
Gearbox Oil Type 125 150Cc:
SAE 75W/80 or SAE 80W gear oil.
Gearbox Oil Capacity 125 150Cc:
Approx. 0.8 - 1.0 liters (check manual for exact capacity).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Coolant Type 125 150Cc:
Ethylene glycol based coolant, mixed with distilled water (50/50 ratio).
Known Issues
Electrical Gremlins:
Corrosion on electrical connectors, faulty rectifier or stator can be common on older scooters.
Carburetor Clogging:
Stale fuel can lead to carburetor jetting issues and poor running, especially after storage.
2Stroke Top End Wear:
Improper oil/fuel mixture or overheating can lead to premature piston and cylinder wear.
Suspension Leaks:
Fork seals or rear shock seals can degrade over time, leading to leaks.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles and scooters.
Model Evolution
Habana Mojito Debut:
The Habana and Mojito lines were introduced to offer stylish, retro-inspired scooters with accessible performance.
Production
Manufacturing Location:
Primarily Italy, under the Piaggio Group umbrella.
Production Era:
Late 1990s through the early 2000s, with minor updates.
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