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Aprilia Habana Mojito 50 125 150 1999-2012 All Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana / Mojito Model Variants: Habana 50, Habana 125, Habana 150, Mojito 50, Mojito 125, Mojito 150 Model Designation: Habana (European Market), Mojito (Specific Markets) Generation Model Years Covered: 1999-2012 Codes Chassis Code Habana 50: AP01 Chassis Code Habana 125: AP02 Chassis Code Habana 150: AP03 Chassis Code Mojito 50: AP05 Chassis Code Mojito 125: AP06 Chassis Code Mojito 150: AP07 👋 Introduction Market Position Target Audience: Aprilia Habana and Mojito owners, DIY mechanics, independent repair shops. Purpose: To provide comprehensive guidance for the maintenance, repair, and troubleshooting of Aprilia Habana and Mojito scooters. Competitive Analysis Value Proposition: Offers detailed technical information and procedures essential for keeping these stylish scooters in optimal condition, saving on dealership service costs. Key Features Uniqueness: Covers a broad range of model years and engine displacements (50cc, 125cc, 150cc) within a single, unified manual. Completeness: Includes detailed diagrams, schematics, and step-by-step instructions for almost every aspect of the scooter's operation and repair. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital Download (PDF) Page Count Estimated Page Count: 300+ Detail Level: Comprehensive 📖 Manual Coverage Systems Covered Engine Mechanical: Diagnosis, overhaul, piston, rings, cylinder, crankshaft, connecting rod, lubrication system, cooling system (air-cooled variants), valve timing (where applicable). Engine Electrical: Ignition system (CDI), starting system, charging system (alternator/stator), lighting, wiring diagrams, troubleshooting electrical faults, battery. Fuel System: Carburetor service and adjustment (Dell'Orto, etc.), fuel pump (where applicable), fuel filter replacement, fuel tank maintenance. Transmission: Automatic transmission (CVT - Continuously Variable Transmission) service, belt replacement, clutch inspection, variator maintenance, gear oil change (for 125/150cc models). Brakes: Hydraulic brake system diagnosis, front and rear brake caliper service, brake pad replacement, brake fluid bleeding and replacement, master cylinder service, brake line inspection. Suspension: Front fork service, rear shock absorber replacement, suspension linkage inspection and lubrication. Steering: Handlebar assembly, steering column bearing service, alignment checks. Electrical System: Full wiring diagrams for all models and years, component testing, switchgear, indicators, horn, speedometer and tachometer operation. Bodywork And Frame: Panel removal and installation, seat, fairings, body panels, chassis inspection, mounting points. Procedures Included Routine Maintenance: Oil changes, filter replacements (air, fuel, oil), spark plug replacement, chain adjustment (if applicable to specific models/years), tire pressure checks, brake adjustments. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable), performance issues, starting problems, electrical gremlins. Repair And Rebuild: Step-by-step instructions for engine rebuilds, carburetor overhauls, brake system repairs, suspension component replacement, electrical system repairs. Component Replacement: Detailed instructions for replacing key components like brake pads, spark plugs, air filters, drive belts, bulbs, and more. Technical Depth Diagnostic Capability: Advanced diagnostic procedures, including testing ignition components, checking fuel delivery, and electrical system analysis. Rebuild Procedures: Complete engine and transmission rebuild procedures, including torque specifications, tolerances, and assembly sequences. Special Tools: Identification and usage of specialized tools required for certain repair and maintenance tasks. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text content for quick information retrieval. Print Quality Printability: High-resolution, printable pages. Binding Type Binding For Digital: N/A (Digital Download) Paper Type Paper For Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 50Cc: 2-stroke, single-cylinder, air-cooled Engine Type 125Cc: 4-stroke, single-cylinder, air-cooled (typically Piaggio/Rotax derived) Engine Type 150Cc: 4-stroke, single-cylinder, air-cooled (typically Piaggio/Rotax derived) Performance Horsepower 50Cc: Approx. 5-6 HP (depending on specific variant and regulations) Horsepower 125Cc: Approx. 10-12 HP (depending on specific variant) Horsepower 150Cc: Approx. 12-14 HP (depending on specific variant) Fuel System Carburetor 50Cc: Dell'Orto PHBN 17.5 (common fitment) Carburetor 125/150Cc: Mikuni VM20 or similar, or EFI on later models (specifics vary) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 7-8 Liters 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Optional Gearbox Options: N/A (All models are automatic) Features Clutch Type: Automatic centrifugal clutch Gear Reduction 125/150Cc: Integrated gearbox and final drive with oil lubrication. 📐 Dimensions Exterior Length: Approx. 1800-1900 mm Width: Approx. 700-750 mm Height: Approx. 1100-1150 mm Weights Dry Weight 50Cc: Approx. 90-100 kg Dry Weight 125Cc: Approx. 110-120 kg Dry Weight 150Cc: Approx. 115-125 kg Wheelbase Wheelbase: Approx. 1300-1350 mm 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooters typically do not undergo standardized crash testing like cars) Active Features Braking System: Disc brakes front and rear (typically 200-220mm front disc, 130-190mm rear drum or disc). Lighting: Headlight, tail light, brake light, turn signals. Passive Features Frame Construction: Steel frame for rigidity and rider protection. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, fuel gauge (on some models), indicator lights, possibly a clock. Lighting Technology: Halogen headlight, standard incandescent bulbs for tail and turn signals. Driver Assistance ABS: N/A (ABS was not a standard or common option on these models) 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000...
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Aprilia Habana Mojito 50 125 150 1999-2012 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana / Mojito
Model Variants:
Habana 50, Habana 125, Habana 150, Mojito 50, Mojito 125, Mojito 150
Model Designation:
Habana (European Market), Mojito (Specific Markets)
Generation
Model Years Covered:
1999-2012
Codes
Chassis Code Habana 50:
AP01
Chassis Code Habana 125:
AP02
Chassis Code Habana 150:
AP03
Chassis Code Mojito 50:
AP05
Chassis Code Mojito 125:
AP06
Chassis Code Mojito 150:
AP07
👋 Introduction
Market Position
Target Audience:
Aprilia Habana and Mojito owners, DIY mechanics, independent repair shops.
Purpose:
To provide comprehensive guidance for the maintenance, repair, and troubleshooting of Aprilia Habana and Mojito scooters.
Competitive Analysis
Value Proposition:
Offers detailed technical information and procedures essential for keeping these stylish scooters in optimal condition, saving on dealership service costs.
Key Features
Uniqueness:
Covers a broad range of model years and engine displacements (50cc, 125cc, 150cc) within a single, unified manual.
Completeness:
Includes detailed diagrams, schematics, and step-by-step instructions for almost every aspect of the scooter's operation and repair.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital Download (PDF)
Page Count
Estimated Page Count:
300+
Detail Level:
Comprehensive
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Diagnosis, overhaul, piston, rings, cylinder, crankshaft, connecting rod, lubrication system, cooling system (air-cooled variants), valve timing (where applicable).
Engine Electrical:
Ignition system (CDI), starting system, charging system (alternator/stator), lighting, wiring diagrams, troubleshooting electrical faults, battery.
Fuel System:
Carburetor service and adjustment (Dell'Orto, etc.), fuel pump (where applicable), fuel filter replacement, fuel tank maintenance.
Transmission:
Automatic transmission (CVT - Continuously Variable Transmission) service, belt replacement, clutch inspection, variator maintenance, gear oil change (for 125/150cc models).
Brakes:
Hydraulic brake system diagnosis, front and rear brake caliper service, brake pad replacement, brake fluid bleeding and replacement, master cylinder service, brake line inspection.
Suspension:
Front fork service, rear shock absorber replacement, suspension linkage inspection and lubrication.
Steering:
Handlebar assembly, steering column bearing service, alignment checks.
Electrical System:
Full wiring diagrams for all models and years, component testing, switchgear, indicators, horn, speedometer and tachometer operation.
Bodywork And Frame:
Panel removal and installation, seat, fairings, body panels, chassis inspection, mounting points.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (air, fuel, oil), spark plug replacement, chain adjustment (if applicable to specific models/years), tire pressure checks, brake adjustments.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable), performance issues, starting problems, electrical gremlins.
Repair And Rebuild:
Step-by-step instructions for engine rebuilds, carburetor overhauls, brake system repairs, suspension component replacement, electrical system repairs.
Component Replacement:
Detailed instructions for replacing key components like brake pads, spark plugs, air filters, drive belts, bulbs, and more.
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures, including testing ignition components, checking fuel delivery, and electrical system analysis.
Rebuild Procedures:
Complete engine and transmission rebuild procedures, including torque specifications, tolerances, and assembly sequences.
Special Tools:
Identification and usage of specialized tools required for certain repair and maintenance tasks.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Printability:
High-resolution, printable pages.
Binding Type
Binding For Digital:
N/A (Digital Download)
Paper Type
Paper For Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 50Cc:
2-stroke, single-cylinder, air-cooled
Engine Type 125Cc:
4-stroke, single-cylinder, air-cooled (typically Piaggio/Rotax derived)
Engine Type 150Cc:
4-stroke, single-cylinder, air-cooled (typically Piaggio/Rotax derived)
Performance
Horsepower 50Cc:
Approx. 5-6 HP (depending on specific variant and regulations)
Horsepower 125Cc:
Approx. 10-12 HP (depending on specific variant)
Horsepower 150Cc:
Approx. 12-14 HP (depending on specific variant)
Fuel System
Carburetor 50Cc:
Dell'Orto PHBN 17.5 (common fitment)
Carburetor 125/150Cc:
Mikuni VM20 or similar, or EFI on later models (specifics vary)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 7-8 Liters
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Optional
Gearbox Options:
N/A (All models are automatic)
Features
Clutch Type:
Automatic centrifugal clutch
Gear Reduction 125/150Cc:
Integrated gearbox and final drive with oil lubrication.
📐 Dimensions
Exterior
Length:
Approx. 1800-1900 mm
Width:
Approx. 700-750 mm
Height:
Approx. 1100-1150 mm
Weights
Dry Weight 50Cc:
Approx. 90-100 kg
Dry Weight 125Cc:
Approx. 110-120 kg
Dry Weight 150Cc:
Approx. 115-125 kg
Wheelbase
Wheelbase:
Approx. 1300-1350 mm
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters typically do not undergo standardized crash testing like cars)
Active Features
Braking System:
Disc brakes front and rear (typically 200-220mm front disc, 130-190mm rear drum or disc).
Lighting:
Headlight, tail light, brake light, turn signals.
Passive Features
Frame Construction:
Steel frame for rigidity and rider protection.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge (on some models), indicator lights, possibly a clock.
Lighting Technology:
Halogen headlight, standard incandescent bulbs for tail and turn signals.
Driver Assistance
ABS:
N/A (ABS was not a standard or common option on these models)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually (for 4-stroke), or as per manual for 2-stroke pre-mix/oil injection.
Air Filter Cleaning/Replacement:
Every 2,000-4,000 km, depending on operating conditions.
Spark Plug Replacement:
Every 5,000-8,000 km.
Cvt Belt Inspection/Replacement:
Inspect every 5,000 km, replace every 10,000-15,000 km (or as wear dictates).
Fluid Specifications
Engine Oil 50Cc 2T:
2-stroke scooter oil (e.g., API TC, JASO FD rated).
Engine Oil 125/150Cc 4T:
SAE 10W-40, API SG/SH or higher (e.g., Motul Scooter Power 5W-40).
Gearbox Oil 125/150Cc:
SAE 80W-90 Gear Oil (e.g., Piaggio Gear Oil).
Brake Fluid:
DOT 4.
Known Issues
Electrical Connections:
Corrosion on electrical connectors, leading to intermittent faults or no-start conditions, especially in humid environments.
Carburetor Fouling:
50cc models can experience carburetor jetting issues or fouling if fuel is left sitting or if air filter is neglected.
Cvt Wear:
Wear on CVT belt and variator rollers can lead to poor acceleration and reduced top speed.
Cooling System Efficiency:
While air-cooled, adequate airflow through the engine fins is crucial; blockage can lead to overheating.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A., an Italian manufacturer known for its performance motorcycles and scooters.
Model Evolution
Design Philosophy:
Retro-modern styling inspired by classic scooters, offering a unique aesthetic in the urban mobility market.
Key Innovations:
Combined Piaggio Group's engine technology with Aprilia's chassis and styling expertise.
Production
Production Period:
1999 to 2012, with continuous updates and variations across engine sizes and markets.
Manufacturing Location:
Primarily Italy.
🏆 Awards & Recognition
Recognitions
Market Acclaim:
Praised for its distinctive styling and comfortable ride in the urban scooter segment.
Ratings
Reliability Perception:
Generally considered reliable with proper maintenance, benefiting from Piaggio Group's robust engine designs in 125/150cc variants.
Certifications
Emissions Standards:
Compliant with Euro 1, Euro 2, or Euro 3 standards depending on model year and market.
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