Aprilia Habana Mojito 50 125 150 1999-2012 All Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana / Mojito Model Variants: Habana 50, Habana 125, Habana 150, Mojito 50, Mojito 125, Mojito 150 Model Designation: Habana (European Market), Mojito (Specific Markets) Generation Model Years Covered: 1999-2012 Codes Chassis Code Habana 50: AP01 Chassis Code Habana 125: AP02 Chassis Code Habana 150: AP03 Chassis Code Mojito 50: AP05 Chassis Code Mojito 125: AP06 Chassis Code Mojito 150: AP07 👋 Introduction Market Position Target Audience: Aprilia Habana and Mojito owners, DIY mechanics, independent repair shops. Purpose: To provide comprehensive guidance for the maintenance, repair, and troubleshooting of Aprilia Habana and Mojito scooters. Competitive Analysis Value Proposition: Offers detailed technical information and procedures essential for keeping these stylish scooters in optimal condition, saving on dealership service costs. Key Features Uniqueness: Covers a broad range of model years and engine displacements (50cc, 125cc, 150cc) within a single, unified manual. Completeness: Includes detailed diagrams, schematics, and step-by-step instructions for almost every aspect of the scooter's operation and repair. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital Download (PDF) Page Count Estimated Page Count: 300+ Detail Level: Comprehensive 📖 Manual Coverage Systems Covered Engine Mechanical: Diagnosis, overhaul, piston, rings, cylinder, crankshaft, connecting rod, lubrication system, cooling system (air-cooled variants), valve timing (where applicable). Engine Electrical: Ignition system (CDI), starting system, charging system (alternator/stator), lighting, wiring diagrams, troubleshooting electrical faults, battery. Fuel System: Carburetor service and adjustment (Dell'Orto, etc.), fuel pump (where applicable), fuel filter replacement, fuel tank maintenance. Transmission: Automatic transmission (CVT - Continuously Variable Transmission) service, belt replacement, clutch inspection, variator maintenance, gear oil change (for 125/150cc models). Brakes: Hydraulic brake system diagnosis, front and rear brake caliper service, brake pad replacement, brake fluid bleeding and replacement, master cylinder service, brake line inspection. Suspension: Front fork service, rear shock absorber replacement, suspension linkage inspection and lubrication. Steering: Handlebar assembly, steering column bearing service, alignment checks. Electrical System: Full wiring diagrams for all models and years, component testing, switchgear, indicators, horn, speedometer and tachometer operation. Bodywork And Frame: Panel removal and installation, seat, fairings, body panels, chassis inspection, mounting points. Procedures Included Routine Maintenance: Oil changes, filter replacements (air, fuel, oil), spark plug replacement, chain adjustment (if applicable to specific models/years), tire pressure checks, brake adjustments. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable), performance issues, starting problems, electrical gremlins. Repair And Rebuild: Step-by-step instructions for engine rebuilds, carburetor overhauls, brake system repairs, suspension component replacement, electrical system repairs. Component Replacement: Detailed instructions for replacing key components like brake pads, spark plugs, air filters, drive belts, bulbs, and more. Technical Depth Diagnostic Capability: Advanced diagnostic procedures, including testing ignition components, checking fuel delivery, and electrical system analysis. Rebuild Procedures: Complete engine and transmission rebuild procedures, including torque specifications, tolerances, and assembly sequences. Special Tools: Identification and usage of specialized tools required for certain repair and maintenance tasks. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text content for quick information retrieval. Print Quality Printability: High-resolution, printable pages. Binding Type Binding For Digital: N/A (Digital Download) Paper Type Paper For Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 50Cc: 2-stroke, single-cylinder, air-cooled Engine Type 125Cc: 4-stroke, single-cylinder, air-cooled (typically Piaggio/Rotax derived) Engine Type 150Cc: 4-stroke, single-cylinder, air-cooled (typically Piaggio/Rotax derived) Performance Horsepower 50Cc: Approx. 5-6 HP (depending on specific variant and regulations) Horsepower 125Cc: Approx. 10-12 HP (depending on specific variant) Horsepower 150Cc: Approx. 12-14 HP (depending on specific variant) Fuel System Carburetor 50Cc: Dell'Orto PHBN 17.5 (common fitment) Carburetor 125/150Cc: Mikuni VM20 or similar, or EFI on later models (specifics vary) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 7-8 Liters 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Optional Gearbox Options: N/A (All models are automatic) Features Clutch Type: Automatic centrifugal clutch Gear Reduction 125/150Cc: Integrated gearbox and final drive with oil lubrication. 📐 Dimensions Exterior Length: Approx. 1800-1900 mm Width: Approx. 700-750 mm Height: Approx. 1100-1150 mm Weights Dry Weight 50Cc: Approx. 90-100 kg Dry Weight 125Cc: Approx. 110-120 kg Dry Weight 150Cc: Approx. 115-125 kg Wheelbase Wheelbase: Approx. 1300-1350 mm 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooters typically do not undergo standardized crash testing like cars) Active Features Braking System: Disc brakes front and rear (typically 200-220mm front disc, 130-190mm rear drum or disc). Lighting: Headlight, tail light, brake light, turn signals. Passive Features Frame Construction: Steel frame for rigidity and rider protection. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, fuel gauge (on some models), indicator lights, possibly a clock. Lighting Technology: Halogen headlight, standard incandescent bulbs for tail and turn signals. Driver Assistance ABS: N/A (ABS was not a standard or common option on these models) 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000...
Aprilia Habana and Mojito owners, DIY mechanics, independent repair shops.
Purpose:
To provide comprehensive guidance for the maintenance, repair, and troubleshooting of Aprilia Habana and Mojito scooters.
Competitive Analysis
Value Proposition:
Offers detailed technical information and procedures essential for keeping these stylish scooters in optimal condition, saving on dealership service costs.
Key Features
Uniqueness:
Covers a broad range of model years and engine displacements (50cc, 125cc, 150cc) within a single, unified manual.
Completeness:
Includes detailed diagrams, schematics, and step-by-step instructions for almost every aspect of the scooter's operation and repair.
Hydraulic brake system diagnosis, front and rear brake caliper service, brake pad replacement, brake fluid bleeding and replacement, master cylinder service, brake line inspection.
Suspension:
Front fork service, rear shock absorber replacement, suspension linkage inspection and lubrication.