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Aprilia Mojito 50 125 150 Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Mojito Sub Models: 50, 125, 150 Product Type: Complete Workshop Service Repair Manual 👋 Introduction Market Position Category: Lightweight scooter segment, urban mobility. Target Audience: Owners and technicians seeking in-depth repair and maintenance knowledge for Aprilia Mojito scooters. Competitive Analysis Competitors: Competes with other retro-styled scooters and 50cc/125cc/150cc class scooters from manufacturers like Vespa, Honda, Yamaha, Kymco, Sym. Key Features Design Philosophy: Distinctive retro styling inspired by classic scooters, offering a blend of style and practicality for urban environments. Model Variant Offering: Caters to different engine size needs and licensing requirements (50cc for younger riders/less stringent licenses, 125cc/150cc for more performance). 📋 Manual Details Coverage Areas General Coverage: Every service and repair procedure Page Count Estimated Page Count: Detailed page count not specified, but comprehensive Manual Type Type: Workshop Service Repair Manual Language Language: Likely English, based on product description phrasing Format Format: Downloadable (implies digital, typically PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, repair, and troubleshooting for all variants (50cc, 125cc, 150cc). Engine Electrical: Ignition system, starting system, charging system, fuel injection/carburetor control, sensor diagnostics. Fuel System: Fuel tank, fuel pump, fuel lines, carburetor (if applicable), fuel injection system, fuel filter. Transmission: Automatic transmission (CVT) overhaul, maintenance, and troubleshooting. Brakes: Front and rear brake system maintenance, repair, bleeding, and component replacement (discs, calipers, master cylinders). Suspension: Front fork (telescopic), rear shock absorber maintenance, repair, and adjustment. Steering: Handlebar assembly, steering column, steering bearings maintenance and repair. Electrical System: Wiring diagrams, lighting systems (headlight, taillight, indicators), battery, fuses, relays, starter motor, horn. Bodywork And Frame: Body panel removal and installation, chassis inspection, seat, fairings, and trim components. Wheels And Tires: Tire pressure, tire replacement, wheel bearing maintenance, rim specifications. Cooling System: Radiator (if applicable to specific engine), coolant, fan operation (if equipped). Exhaust System: Muffler, exhaust pipe maintenance and inspection. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable), brake checks. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, electrical system repairs. Component Disassembly Reassembly: Detailed steps for removing, inspecting, repairing, and reinstalling all major and minor components. Torque Specifications: Precise torque values for critical fasteners throughout the vehicle. Electrical Diagnostics: Schematics, troubleshooting charts, and component testing procedures for the electrical system. Technical Depth Depth: Comprehensive, covering from basic routine maintenance to complete engine and component overhauls. Diagnostic Capability: Detailed diagnostic procedures and troubleshooting trees. Rebuild Instructions: Includes step-by-step instructions for complete engine and transmission rebuilds. 📊 Manual Specifications File Format Format: Digital Download (likely PDF) Print Quality Quality: Assumed high-quality digital reproduction suitable for printing. Binding Type Binding: Not applicable to downloadable format; if printed, typically spiral-bound or comb-bound for lay-flat use. Paper Type Paper: Not applicable to downloadable format; if printed, would typically be durable paper stock. ⚙️ Engine Specifications Primary Engine Engine Type 50Cc: Typically a 2-stroke, single-cylinder, air-cooled engine (specifics may vary by exact model year). Engine Type 125Cc: Typically a 4-stroke, single-cylinder, air-cooled or liquid-cooled engine (e.g., Piaggio LEADER engine). Engine Type 150Cc: Typically a 4-stroke, single-cylinder, air-cooled or liquid-cooled engine, often based on the 125cc platform with increased displacement. Performance Horsepower 50Cc: Approximately 4-5 HP (highly dependent on specific engine variant and emissions regulations). Horsepower 125Cc: Approximately 10-15 HP (highly dependent on specific engine variant). Horsepower 150Cc: Approximately 12-17 HP (highly dependent on specific engine variant). Fuel System Fuel Delivery 50Cc: Carbureted (e.g., Dell'Orto PHVA or similar) or basic electronic fuel injection on later models. Fuel Delivery 125Cc 150Cc: Electronic Fuel Injection (EFI) systems are common, often utilizing Piaggio's EFI technology. Fuel Type: Unleaded gasoline 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Optional Options: None (all variants utilize CVT) Features Drive System: Belt drive from CVT to rear wheel. Transmission Fluid: Specific automatic transmission fluid (ATF) or gear oil as per Aprilia specifications, check manual for exact type and capacity. 📐 Dimensions Exterior Overall Length: Varies slightly by model year, typically around 1800-1900 mm. Overall Width: Varies slightly by model year, typically around 700-750 mm. Wheelbase: Varies by model year, around 1300-1350 mm. Weights Dry Weight 50Cc: Approx. 90-100 kg. Dry Weight 125Cc: Approx. 110-125 kg. Dry Weight 150Cc: Approx. 115-130 kg. Fuel Tank Capacity: Typically around 6-7 liters. 🛡️ Safety Features Ratings Crash Test Data: Not typically subjected to automotive-style crash testing; designed for motorcycle safety standards. Active Features Braking System: Front disc brake, rear drum brake (common configuration, may vary by model year and engine size). Lighting: Headlight, taillight, brake light, turn signals for visibility. Passive Features Frame Construction: Steel frame for structural integrity. 💡 Technology Features Infotainment Dashboard: Typically features analog speedometer, fuel gauge, odometer, and indicator lights. Higher spec models may have digital elements. Driver Assistance Assistance...
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Tipo: Motorcycle
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Aprilia Mojito 50 125 150 Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mojito
Sub Models:
50, 125, 150
Product Type:
Complete Workshop Service Repair Manual
👋 Introduction
Market Position
Category:
Lightweight scooter segment, urban mobility.
Target Audience:
Owners and technicians seeking in-depth repair and maintenance knowledge for Aprilia Mojito scooters.
Competitive Analysis
Competitors:
Competes with other retro-styled scooters and 50cc/125cc/150cc class scooters from manufacturers like Vespa, Honda, Yamaha, Kymco, Sym.
Key Features
Design Philosophy:
Distinctive retro styling inspired by classic scooters, offering a blend of style and practicality for urban environments.
Model Variant Offering:
Caters to different engine size needs and licensing requirements (50cc for younger riders/less stringent licenses, 125cc/150cc for more performance).
📋 Manual Details
Coverage Areas
General Coverage:
Every service and repair procedure
Page Count
Estimated Page Count:
Detailed page count not specified, but comprehensive
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
Likely English, based on product description phrasing
Format
Format:
Downloadable (implies digital, typically PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, repair, and troubleshooting for all variants (50cc, 125cc, 150cc).
Engine Electrical:
Ignition system, starting system, charging system, fuel injection/carburetor control, sensor diagnostics.
Fuel System:
Fuel tank, fuel pump, fuel lines, carburetor (if applicable), fuel injection system, fuel filter.
Transmission:
Automatic transmission (CVT) overhaul, maintenance, and troubleshooting.
Brakes:
Front and rear brake system maintenance, repair, bleeding, and component replacement (discs, calipers, master cylinders).
Suspension:
Front fork (telescopic), rear shock absorber maintenance, repair, and adjustment.
Steering:
Handlebar assembly, steering column, steering bearings maintenance and repair.
Electrical System:
Wiring diagrams, lighting systems (headlight, taillight, indicators), battery, fuses, relays, starter motor, horn.
Bodywork And Frame:
Body panel removal and installation, chassis inspection, seat, fairings, and trim components.
Wheels And Tires:
Tire pressure, tire replacement, wheel bearing maintenance, rim specifications.
Cooling System:
Radiator (if applicable to specific engine), coolant, fan operation (if equipped).
Exhaust System:
Muffler, exhaust pipe maintenance and inspection.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable), brake checks.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system repairs.
Component Disassembly Reassembly:
Detailed steps for removing, inspecting, repairing, and reinstalling all major and minor components.
Torque Specifications:
Precise torque values for critical fasteners throughout the vehicle.
Electrical Diagnostics:
Schematics, troubleshooting charts, and component testing procedures for the electrical system.
Technical Depth
Depth:
Comprehensive, covering from basic routine maintenance to complete engine and component overhauls.
Diagnostic Capability:
Detailed diagnostic procedures and troubleshooting trees.
Rebuild Instructions:
Includes step-by-step instructions for complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
Digital Download (likely PDF)
Print Quality
Quality:
Assumed high-quality digital reproduction suitable for printing.
Binding Type
Binding:
Not applicable to downloadable format; if printed, typically spiral-bound or comb-bound for lay-flat use.
Paper Type
Paper:
Not applicable to downloadable format; if printed, would typically be durable paper stock.
⚙️ Engine Specifications
Primary Engine
Engine Type 50Cc:
Typically a 2-stroke, single-cylinder, air-cooled engine (specifics may vary by exact model year).
Engine Type 125Cc:
Typically a 4-stroke, single-cylinder, air-cooled or liquid-cooled engine (e.g., Piaggio LEADER engine).
Engine Type 150Cc:
Typically a 4-stroke, single-cylinder, air-cooled or liquid-cooled engine, often based on the 125cc platform with increased displacement.
Performance
Horsepower 50Cc:
Approximately 4-5 HP (highly dependent on specific engine variant and emissions regulations).
Horsepower 125Cc:
Approximately 10-15 HP (highly dependent on specific engine variant).
Horsepower 150Cc:
Approximately 12-17 HP (highly dependent on specific engine variant).
Fuel System
Fuel Delivery 50Cc:
Carbureted (e.g., Dell'Orto PHVA or similar) or basic electronic fuel injection on later models.
Fuel Delivery 125Cc 150Cc:
Electronic Fuel Injection (EFI) systems are common, often utilizing Piaggio's EFI technology.
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Optional
Options:
None (all variants utilize CVT)
Features
Drive System:
Belt drive from CVT to rear wheel.
Transmission Fluid:
Specific automatic transmission fluid (ATF) or gear oil as per Aprilia specifications, check manual for exact type and capacity.
📐 Dimensions
Exterior
Overall Length:
Varies slightly by model year, typically around 1800-1900 mm.
Overall Width:
Varies slightly by model year, typically around 700-750 mm.
Wheelbase:
Varies by model year, around 1300-1350 mm.
Weights
Dry Weight 50Cc:
Approx. 90-100 kg.
Dry Weight 125Cc:
Approx. 110-125 kg.
Dry Weight 150Cc:
Approx. 115-130 kg.
Fuel Tank Capacity:
Typically around 6-7 liters.
🛡️ Safety Features
Ratings
Crash Test Data:
Not typically subjected to automotive-style crash testing; designed for motorcycle safety standards.
Active Features
Braking System:
Front disc brake, rear drum brake (common configuration, may vary by model year and engine size).
Lighting:
Headlight, taillight, brake light, turn signals for visibility.
Passive Features
Frame Construction:
Steel frame for structural integrity.
💡 Technology Features
Infotainment
Dashboard:
Typically features analog speedometer, fuel gauge, odometer, and indicator lights. Higher spec models may have digital elements.
Driver Assistance
Assistance Features:
N/A (no electronic driver assistance features typically found on scooters of this era).
Connectivity
Connectivity Features:
N/A (no built-in connectivity like Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, depending on usage and engine type (refer to manual for precise interval).
Air Filter Service:
Inspect every 3,000 km, clean/replace as needed (or annually).
Spark Plug Service:
Inspect/replace every 6,000-10,000 km (refer to manual for specific plug type and gap).
Belt Replacement Cvt:
Typically recommended every 15,000-20,000 km, but can degrade sooner with hard use.
Fluid Specifications
Engine Oil Type:
Specific semi-synthetic or synthetic motorcycle oil, e.g., SAE 10W-40 or 5W-40, API SG/SH/SJ or higher (consult manual for exact specification).
Engine Oil Capacity:
Around 0.8 - 1.2 liters depending on engine size (refer to manual).
Brake Fluid Type:
DOT 4 or DOT 5.1, depending on the specific system requirements (refer to manual).
Known Issues
Common Wear Items:
CVT belt, variator rollers, brake pads, tires, suspension bushings due to urban riding conditions.
Electrical Gremlins:
Some older models may experience minor electrical issues, particularly related to connectors or grounding points if not maintained.
Carburetor Tuning:
2-stroke 50cc models may require periodic carburetor adjustments for optimal performance and fuel mixture.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia, an Italian manufacturer renowned for its performance motorcycles and scooters.
Model Evolution
Introduction Period:
The Mojito model line was introduced in the late 1990s/early 2000s, with various engine sizes and updates over the years.
Design Inspiration:
Features a distinctively retro, 'art deco' inspired design, setting it apart from more modern-styled scooters.
Production
Manufacturing Locations:
Primarily manufactured in Italy, often utilizing Piaggio Group manufacturing facilities and components.
🏆 Awards & Recognition
Recognitions
Awards:
No specific widely publicized awards identified for the Mojito model itself, but Aprilia as a brand has a strong racing and engineering pedigree.
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