🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Codes Internal Model Code: AP812 👋 Introduction Market Position Category: Naked Sport-Touring Motorcycle Target Audience: Riders seeking a versatile motorcycle with unique automatic transmission technology and distinctive Italian styling. Competitive Analysis Key Competitors: BMW F 800 ST, Ducati Multistrada (earlier generations), Yamaha TDM 900. Key Features Unique Selling Proposition: Innovative automatic transmission (CVT) integrated with a powerful V-twin engine, offering both manual and automatic modes. Design Philosophy: Combines sporty performance with everyday usability and touring comfort. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Model Year Coverage: Primarily covers the 2007-2011 model years, with potential applicability to minor variations within this range. Page Count Estimated Page Count: 300+ File Format File Type: PDF Searchability: Searchable text within the PDF for quick information retrieval. Print Quality: High-resolution digital scans suitable for printing key sections or the entire manual. 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, valve train, pistons, connecting rods, crankshaft, oil pump, timing components. Fuel System: Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulator, evaporative emission control (EVAP). Ignition System: Ignition coils, spark plugs, ECU control, timing. Transmission: Continuous Variable Transmission (CVT) operation, maintenance, service, and troubleshooting. Clutch System: CVT belt, variator assembly, clutch operation, maintenance, and replacement. Cooling System: Radiator, coolant, water pump, fan, thermostat, hoses, fluid capacity and replacement intervals. Exhaust System: Exhaust pipes, muffler, catalytic converter, lambda sensors (oxygen sensors). Brake System: Front and rear brake calipers, master cylinders, brake lines, fluid type, bleeding procedures, pad and rotor replacement. Suspension System: Front forks (telescopic, adjustable), rear shock absorber (monoshock, adjustable), springs, damping, fork oil specifications and replacement. Steering System: Handlebars, steering head bearings, fork triples, adjustment and lubrication. Electrical System: Battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting circuits, horn, wiring diagrams. Instrumentation And Controls: Dashboard, indicators, switches, throttle control, brake levers. Chassis And Frame: Frame inspection, alignment, component mounting and removal. Bodywork And Fairings: Panel removal, installation, care, and repair. Procedures Included Routine Maintenance: Oil changes, filter replacement, chain adjustment (if applicable, though Mana is belt-driven), spark plug checks, fluid level checks, tire pressure. Troubleshooting Guides: Diagnostic procedures for common and uncommon issues across all systems, fault codes (if applicable). Engine Rebuilding: Detailed steps for engine disassembly, inspection, component replacement, and reassembly. Transmission Service: CVT belt inspection and replacement, variator servicing, clutch maintenance. Electrical Diagnostics: Wiring diagram interpretation, voltage and resistance testing, component testing (coils, sensors, actuators). Brake System Maintenance: Brake fluid flush and bleed, caliper service, pad and rotor replacement. Suspension Servicing: Fork oil change, seal replacement, shock absorber adjustment and overhaul. Wheel And Tire Service: Tire removal and installation, wheel balancing. Engine Tuning: Information on ECU mapping and potential for aftermarket tuning (though limited by CVT). Chassis Adjustment: Instructions for adjusting suspension settings (pre-load, rebound) and steering head bearing torque. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including interpretation of sensor data and troubleshooting common electronic faults. Repair Procedures: Comprehensive repair instructions, from simple adjustments to complex component overhauls and replacements. Specification Data: Detailed torque specifications, fluid capacities, clearances, electrical values, and performance data. Torque Specs Detail: Precise torque values for all critical fasteners, critical for safe assembly and component longevity. Wiring Diagrams: Detailed, high-quality wiring diagrams for all electrical systems, crucial for diagnostics and repairs. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 849.7 cc Bore X Stroke: 90 mm x 66 mm Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: 75 HP (56 kW) @ 7,500 rpm Torque: 85 Nm (62.7 lb-ft) @ 6,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body Fuel Type: Unleaded gasoline, minimum 91 octane (RON + MON)/2 Ignition System Ignition: Digital electronic ignition with variable advance Lubrication Lubrication System: Wet sump, forced lubrication 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) with automatic and manual modes Manual Mode Gearing: 6-speed sequential (simulated) Features Drive Type: Chain drive Clutch: CVT belt drive system 📐 Dimensions Exterior Length: 2,170 mm (85.4 in) Width: 800 mm (31.5 in) Height: 1,140 mm (44.9 in) (without mirrors) Wheelbase: 1,505 mm (59.3 in) Ground Clearance: 150 mm (5.9 in) Weights Dry Weight: 200 kg (441 lbs) Wet Weight: 213 kg (470 lbs) (approx.) Fuel Tank Capacity: 18.5 liters (4.9 US gal) Dimensions Seat Height: 800 mm (31.5 in) 🛡️ Safety Features Active Features Braking System: Dual front disc brakes (320mm), single rear disc brake (260mm). Optional ABS available. Lighting: Halogen headlight, LED taillight and turn signals. Passive Features Frame Construction: Aluminum alloy trellis frame 💡 Technology Features Infotainment Dashboard Features: Digital speedometer, analog tachometer, gear indicator (for manual mode), fuel gauge, clock, trip meters, diagnostic indicators. Driver Assistance ABS Option: Anti-lock Braking System (ABS) available as an optional...