Aprilia NA 850 Mana 2007-2011 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Model Nickname: NA 850 Model Variant: Standard (ABS variant may differ) Production Years Covered: 2007, 2008, 2009, 2010, 2011 Codes Chassis Code General: AP811_series 👋 Introduction Market Position Segment: Sport-touring / Naked motorcycle with automatic transmission Unique Selling Proposition: Innovative automatic transmission (CVT) in a motorcycle platform, offering ease of use with traditional motorcycle performance. Competitive Analysis Key Competitors Indirect: Other mid-displacement sport-touring or naked bikes with manual transmissions (e.g., Yamaha FZ8, Suzuki Bandit 650/1250) Key Features Vehicle Key Features: Unique CVT automatic transmission, 850cc V-twin engine, comfortable riding position, under-seat storage compartment. Manual Value Proposition Manual Benefit: Enables owners and technicians to confidently maintain, diagnose, and repair the Aprilia Mana 850, maximizing its lifespan and performance. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams Page Count Estimated Page Count: Approximately 300-400 pages (typical for comprehensive service manuals) Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Manual Manual Purpose: Designed for technicians and experienced DIY enthusiasts to perform all repair and maintenance tasks. Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, lubrication, cooling, fuel injection, ignition, emissions control Transmission Systems: Continuously Variable Transmission (CVT) operation, maintenance, and internal inspection (as applicable for automatic mode) Chassis Systems: Frame, suspension (front and rear), steering, wheels, tires, brakes (front and rear discs, ABS if equipped) Electrical Systems: Wiring diagrams, lighting, ignition system, charging system, starting system, instrument panel, ECU, sensors, actuators Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, throttle body Body And Frame: Fairings, seat, handlebars, body panels, fasteners, crash structure Procedures Included Routine Maintenance: Oil change, filter replacement, air filter cleaning/replacement, spark plug inspection/replacement, chain adjustment/lubrication, brake fluid flush, coolant flush Engine Repair: Top-end overhaul, piston/ring replacement, valve adjustment, crankshaft/connecting rod inspection, cylinder head removal/installation Transmission Repair: CVT belt inspection/replacement, clutch component inspection, drive unit maintenance Brake Service: Brake pad replacement, caliper service, rotor replacement, bleeding procedure, ABS system troubleshooting (if applicable) Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, sensor testing, actuator testing, diagnostic trouble code (DTC) retrieval and interpretation Suspension And Steering Service: Fork seal replacement, shock absorber service, steering head bearing adjustment/replacement Technical Depth Diagnostics And Troubleshooting: Extensive troubleshooting flowcharts and symptom-based diagnostics Repair Procedures: Step-by-step illustrated repair instructions for major components Specifications And Tolerances: Detailed torque specifications, clearances, wear limits, and diagnostic values Wiring Diagrams: Comprehensive and color-coded electrical wiring diagrams 📊 Manual Specifications File Format File Format: PDF Print Quality Digital Quality: High-resolution, searchable text, clear diagrams and illustrations Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 839.5 cc (850 cc class) Bore X Stroke: 90 mm x 66 mm Valvetrain: SOHC, 4 valves per cylinder Cooling System: Liquid-cooled Compression Ratio: 9.0:1 (approximate) Performance Horsepower: Approximately 75 hp (55 kW) @ 8,000 rpm Torque: Approximately 73 Nm (54 lb-ft) @ 5,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Keihin or equivalent throttle body Fuel Type: Unleaded gasoline (95 RON or higher recommended) Fuel Tank Capacity: 18.5 Liters (approx. 4.9 US gallons) Lubrication Engine Oil Type: SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil recommended Oil Capacity With Filter: Approximately 2.4 Liters 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) with automatic clutch and chain final drive Optional Transmission Modes: Automatic (Sport and Touring modes), Manual (sequential 5-speed simulated gear shifts via handlebar buttons, though engine is still CVT) Features Cvg Fluid Type: Refer to manual for specific CVT fluid type and capacity, typically a dedicated CVT fluid. Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approximately 2,150 mm (84.6 in) Width: Approximately 800 mm (31.5 in) Height: Approximately 1,250 mm (49.2 in) Wheelbase: Approximately 1,500 mm (59.1 in) Seat Height: Approximately 800 mm (31.5 in) Weights Dry Weight: Approximately 205 kg (452 lbs) Curb Weight: Approximately 230 kg (507 lbs) (with fluids) Cargo Storage Compartment: Under-seat storage, large enough for a full-face helmet 🛡️ Safety Features Ratings ABS Availability: Optional ABS available on some models Active Features Braking System: Dual front disc brakes, single rear disc brake Brake Specifications Front: Dual 320 mm discs with radial-mount calipers Brake Specifications Rear: Single 280 mm disc with single-piston caliper Passive Features Lighting: Halogen headlight, LED taillight Frame Construction: Steel trellis frame 💡 Technology Features Infotainment Instrument Panel: Digital LCD display with analog tachometer, speedometer, fuel gauge, gear indicator (in manual mode), clock, trip meters, and warning lights. Driver Assistance ABS: Optional Antilock Braking System for enhanced safety. Connectivity ECU Diagnostics: ECU (Electronic Control Unit) manages engine and transmission functions, accessible for diagnostics via specific tools. 🔧 Maintenance Service Intervals Oil Change...
DOT 4 or DOT 5.1 (check manual for exact specification, DOT 4 common)
Known Issues
Common Wear Items:
CVT belt, tires, brake pads, clutch plates (in automatic mode).
Potential Electrical Gremlins:
Some owners report minor electrical issues; thorough diagnostics are key. Manual is essential for this.
Cvt Performance Degradation:
Over time, the CVT belt can wear, leading to reduced acceleration and potential slippage. Regular inspection and replacement are vital.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Italian manufacturer known for performance motorcycles, particularly in racing and sporting segments.
Model Evolution
Mana 850 Introduction:
Introduced in 2007 as a unique proposition combining motorcycle performance with automatic transmission ease of use.
Variants:
Available in standard and GT (with fairing) versions. ABS was an option.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Praised for its innovative approach to motorcycle usability and the unique CVT system. Often noted for its practicality and comfort for commuting and touring.
Ratings
Reviews General Sentiment:
Generally positive for its target audience, particularly those seeking an easier riding experience without sacrificing motorcycle feel.
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