🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 IE Model Variant: Fuel-Injected Generation Generation: Second Generation (post-2001 redesign) Codes Engine Code Prefix: Z) Chassis Code General: RL 👋 Introduction Market Position Motorcycle Segment: Adventure Touring / Dual-Sport Target Audience: Owners seeking to perform their own maintenance and repairs, reduce dealership costs, and gain in-depth knowledge of their motorcycle. Competitive Analysis Competitors 2002-2006: BMW F650GS (single-cylinder variants), Kawasaki KLR650, Suzuki DR650SE, Yamaha XT660R/X. Key Features Of Vehicle Versatility: Designed for both on-road commuting and light off-road capability. Engine Platform: Utilized the reliable Rotax single-cylinder engine, known for its torque and tractability. Key Features Of Manual Cost Savings: Explicitly marketed to save owners significant money on service and repairs. Completeness: Promised to cover all aspects of repair, maintenance, and restoration. 📋 Manual Details Coverage Areas Model Years Covered: 2002, 2003, 2004, 2005, 2006 Page Count Estimated Page Count: 300-400 (typical for comprehensive service manuals) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English (presumed, as it's a common standard for aftermarket manuals) Format Format: Downloadable Digital File (PDF likely) 📖 Manual Coverage Systems Covered Engine: Full engine disassembly, assembly, tuning, diagnostics, fuel injection system (IE), ignition system, lubrication system, cooling system, exhaust system. Transmission: Clutch operation and adjustment, gearbox internal components, shift mechanism, lubrication. Chassis And Suspension: Front fork (telescopic, conventional or upside-down depending on specific sub-model), rear shock absorber, swingarm, linkage (if applicable), steering head bearings, wheel bearings, hub maintenance. Brakes: Front and rear brake systems (disc brakes), hydraulic lines, caliper service and rebuild, master cylinder service, pad replacement, fluid flushing and bleeding, ABS system diagnostics (if equipped). Electrical System: Wiring diagrams, lighting system (headlight, taillight, turn signals), battery, starter motor, charging system (alternator/stator, rectifier/regulator), ignition coils, ECU (Engine Control Unit) functions and diagnostics, sensor identification and testing, fuse box layout, horn, instrumentation. Fuel System: Fuel pump operation and testing, fuel filter replacement, fuel injectors, throttle body assembly, fuel tank maintenance, fuel pressure testing. Bodywork And Trim: Fairing removal and installation, seat removal, paneling, minor bodywork repair guidance. Procedures Included Maintenance: Regular service intervals, oil and filter changes, air filter cleaning/replacement, spark plug replacement, valve clearance checks and adjustment, chain lubrication and adjustment, brake pad inspection and replacement, coolant checks and replacement, tire pressure checks, battery maintenance. Troubleshooting: Systematic diagnosis of common problems, error code interpretation (if applicable for the IE system), electrical gremlins, engine performance issues, starting problems. Repair And Rebuild: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems. Technical Specifications: Torque values for critical fasteners, fluid capacities, clearances, timing specifications, electrical resistance values, diagnostic parameters. Technical Depth Depth: Comprehensive (covering everything from routine maintenance to full engine and gearbox rebuilds, electrical diagnostics, and suspension overhauls). 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) - likely optimized for digital viewing and printing. Print Quality Print Quality Suitability: Printable pages, clear diagrams, and legible text. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, DOHC (Double Overhead Camshaft) Displacement: 652 cc (approx.) Bore X Stroke: 100 mm x 83 mm (typical for Rotax 655 engine) Cooling System: Liquid-cooled Compression Ratio: 10.0:1 (typical) Performance Horsepower Est: 48-50 HP @ 6500-7000 RPM (approx.) Torque Est: 57-60 Nm (approx.) @ 5200-5500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (IE) Throttle Body Size: 42 mm (likely Mikuni or Keihin) Ignition System Ignition Type: Digital electronic ignition with ignition advance Lubrication System Oil Type Spec: SAE 10W-40, API SG or higher (check manual for precise specification) Oil Capacity With Filter: Approx. 2.2 - 2.4 Liters 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmission: N/A (standard 5-speed) Features Clutch Type: Wet multi-plate clutch, hydraulically actuated Final Drive: O-ring sealed chain drive Gear Ratios 1St Gear Ratio: Approximately 36/14 (2.57:1) 2Nd Gear Ratio: Approximately 32/18 (1.78:1) 3Rd Gear Ratio: Approximately 30/21 (1.43:1) 4Th Gear Ratio: Approximately 28/23 (1.22:1) 5Th Gear Ratio: Approximately 26/24 (1.08:1) Final Drive Ratio: Approximately 16/42 (2.63:1) Fluid Specifications Transmission Oil Type: SAE 75W-90 or SAE 80W-90, API GL-4 (check manual for precise specification) Fluid Capacities Gearbox Oil Capacity: Approx. 0.7 - 0.8 Liters 📐 Dimensions Exterior Length Est: 2200 mm (approx.) Width Est: 850 mm (approx. at handlebars) Height Est: 1350 mm (approx. to windscreen top) Seat Height Est: 830-860 mm (depending on suspension setup/model variations) Wheelbase Est: 1480 mm (approx.) Weights Dry Weight Est: 185 kg (approx.) Wet Weight Est: 200 kg (approx. with fluids) Fuel Tank Capacity: 14 Liters (approx., including 2-3L reserve) Wheels And Tires Front Wheel Size: 19-inch (typically 3.00 x 19) Rear Wheel Size: 17-inch (typically 4.00 x 17 or similar) Front Tire Size: 100/90-19 (typical, check manual for specific fitment) Rear Tire Size:...