APRILIA PEGASO 650 STRADA TRAIL EURO 3 Service Repair Manual 2007-2012
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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Strada / Trail Year Range: 2007-2012 Codes Euro Standard: Euro 3 👋 Introduction Market Position Category: Lightweight Adventure/Street Motorcycle Target Audience: Riders seeking versatility for urban commuting and light off-road exploration, with a focus on cost-effective maintenance. Competitive Analysis Competitors: BMW F650GS, Kawasaki KLR650, Suzuki V-Strom 650 (though typically higher displacement), Honda Transalp (higher displacement). Key Features Versatility: Designed to be equally capable on paved roads and light gravel trails. Engine Platform: Utilizes a reliable and proven single-cylinder Rotax engine, shared with other BMW and Aprilia models, known for its torque and fuel efficiency. Value Proposition Cost Saving: Directly addresses the 'save $$$$' claim by enabling owners to perform most maintenance and repairs themselves. 📋 Manual Details Coverage Areas Geographic Coverage: Global (Euro 3 specification focus) Model Variants Covered: Pegaso 650 Strada, Pegaso 650 Trail Page Count Estimated Pages: Comprehensive (typically 400+ pages for this model series) Manual Type Type: Service Repair Workshop Manual Language Language: English (assumed, common for workshop manuals of this era) Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine: Engine overhaul, top-end, bottom-end, cooling system, lubrication system, fuel injection, ignition system, emissions control. Transmission: Gearbox internal components, clutch operation, shift mechanism, final drive (chain and sprockets). Chassis: Frame inspection and repair, suspension systems (front forks, rear shock absorber), steering system, wheel bearings, brake systems (hydraulic lines, calipers, discs, master cylinders, ABS if equipped). Electrical: Wiring diagrams, starter system, charging system (alternator, regulator/rectifier), battery, lighting system (headlights, taillights, indicators), instrumentation, ECU diagnostics, sensors, actuators. Bodywork: Fairings, seat, fuel tank, fenders, luggage systems (mounting points), lighting components. Procedures Included Maintenance: Scheduled maintenance checks, oil changes, filter replacements, chain adjustment and lubrication, spark plug replacement, brake fluid changes, coolant flushes. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, electrical system fault finding. Repair: Step-by-step repair instructions for all major components, disassembly and reassembly procedures, torque specifications. Rebuild Refurbish: Complete engine rebuilds, transmission overhauls, suspension component refurbishment. Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, electrical diagnostics, and chassis component overhauls. Suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (assuming scanned or created digitally) Print Quality Quality: High-resolution scans or digital creation, enabling clear text and diagrams. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Manufacturer: Rotax (BMW Group) Configuration: Single-cylinder, four-stroke Displacement: 652 cc (650cc class) Bore X Stroke: 100 mm x 83 mm (typical for this engine) Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Approx. 50-53 HP @ 6800-7000 RPM (variant dependent) Torque: Approx. 60-62 Nm @ 5000-5200 RPM (variant dependent) Fuel System Induction: Electronic Fuel Injection (EFI) with throttle body Fuel Type: Unleaded gasoline (91 RON or higher recommended) Lubrication System Oil Type Capacity: SAE 10W-40 Synthetic Motorcycle Oil, approx. 2.4 - 2.6 liters with filter change (refer to manual for exact spec) 🔧 Transmission Standard Type: 5-speed manual constant mesh Optional Type: N/A (Manual transmission only) Features Clutch: Wet multi-plate clutch, hydraulically operated Final Drive: Chain driven Fluid Specifications Type: Motorcycle-specific gear oil (refer to manual for specific viscosity, e.g., SAE 80W-90) 📐 Dimensions Exterior Wheelbase: Approx. 1475 mm - 1485 mm (variant dependent) Seat Height: Approx. 780 mm - 830 mm (adjustable/variant dependent) Weights Dry Weight: Approx. 170-175 kg (variant dependent) Fuel Tank Capacity: Approx. 14 liters (including 3-4 liter reserve) 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle safety is not rated by typical automotive crash test agencies like NHTSA/Euro NCAP) Active Features Braking System: Disc brakes front and rear. ABS optional on some models/markets. ABS: Available as an option on certain production years and specifications. Passive Features Lighting: Halogen headlight, LED taillight (model dependent), turn signals. 💡 Technology Features Infotainment Display: Digital LCD display with analog tachometer (typical for this model). Driver Assistance ABS: Optional ABS system for enhanced braking safety. Connectivity Diagnostic Port: Diagnostic connector for ECU access and fault code reading ( OBD-II compliant or proprietary Aprilia connector - detailed in manual). 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 7,500 km or annually (refer to manual for precise interval) Air Filter Check: Every 5,000 km Spark Plug Replacement: Every 10,000 - 15,000 km Chain Maintenance: Lubricate and adjust every 1,000 km or as needed based on wear. Coolant Flush: Every 2 years or 24,000 km Fluid Specifications Brake Fluid: DOT 4 Coolant: Ethylene glycol based coolant with corrosion inhibitors (typically a 50/50 mix with distilled water) Known Issues Fuel Pump: Some early models could experience fuel pump issues; replacement with a more robust aftermarket unit is sometimes recommended. Regulator Rectifier: As with many motorcycles of this era, the stock regulator/rectifier can be prone to failure;...
Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, electrical diagnostics, and chassis component overhauls. Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (assuming scanned or created digitally)
Print Quality
Quality:
High-resolution scans or digital creation, enabling clear text and diagrams.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Manufacturer:
Rotax (BMW Group)
Configuration:
Single-cylinder, four-stroke
Displacement:
652 cc (650cc class)
Bore X Stroke:
100 mm x 83 mm (typical for this engine)
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 50-53 HP @ 6800-7000 RPM (variant dependent)
Electronic Fuel Injection (EFI) with throttle body
Fuel Type:
Unleaded gasoline (91 RON or higher recommended)
Lubrication System
Oil Type Capacity:
SAE 10W-40 Synthetic Motorcycle Oil, approx. 2.4 - 2.6 liters with filter change (refer to manual for exact spec)
🔧 Transmission
Standard
Type:
5-speed manual constant mesh
Optional
Type:
N/A (Manual transmission only)
Features
Clutch:
Wet multi-plate clutch, hydraulically operated
Final Drive:
Chain driven
Fluid Specifications
Type:
Motorcycle-specific gear oil (refer to manual for specific viscosity, e.g., SAE 80W-90)
📐 Dimensions
Exterior
Wheelbase:
Approx. 1475 mm - 1485 mm (variant dependent)
Seat Height:
Approx. 780 mm - 830 mm (adjustable/variant dependent)
Weights
Dry Weight:
Approx. 170-175 kg (variant dependent)
Fuel Tank Capacity:
Approx. 14 liters (including 3-4 liter reserve)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle safety is not rated by typical automotive crash test agencies like NHTSA/Euro NCAP)
Active Features
Braking System:
Disc brakes front and rear. ABS optional on some models/markets.
ABS:
Available as an option on certain production years and specifications.
Passive Features
Lighting:
Halogen headlight, LED taillight (model dependent), turn signals.
💡 Technology Features
Infotainment
Display:
Digital LCD display with analog tachometer (typical for this model).
Driver Assistance
ABS:
Optional ABS system for enhanced braking safety.
Connectivity
Diagnostic Port:
Diagnostic connector for ECU access and fault code reading ( OBD-II compliant or proprietary Aprilia connector - detailed in manual).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 km or annually (refer to manual for precise interval)
Air Filter Check:
Every 5,000 km
Spark Plug Replacement:
Every 10,000 - 15,000 km
Chain Maintenance:
Lubricate and adjust every 1,000 km or as needed based on wear.
Coolant Flush:
Every 2 years or 24,000 km
Fluid Specifications
Brake Fluid:
DOT 4
Coolant:
Ethylene glycol based coolant with corrosion inhibitors (typically a 50/50 mix with distilled water)
Known Issues
Fuel Pump:
Some early models could experience fuel pump issues; replacement with a more robust aftermarket unit is sometimes recommended.
Regulator Rectifier:
As with many motorcycles of this era, the stock regulator/rectifier can be prone to failure; monitoring charging system voltage is crucial.
Starter Solenoid:
Occasional issues with the starter solenoid can occur, requiring inspection and potential replacement.
Water Pump Seal:
The water pump seal is a wear item and may require replacement during higher mileage servicing.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian motorcycle manufacturer with a strong racing heritage, particularly in smaller displacement classes.
Model Evolution
Predecessors:
The Pegaso line has a history dating back to the 1990s with various iterations (e.g., Pegaso 650, Pegaso 650i.e.) using different Rotax engines.
Key Changes 2007-2012:
Introduction of the 'Strada' (road-biased) and 'Trail' (more off-road capable, larger front wheel) variants, updated styling, fuel injection refinement for Euro 3 compliance.
Production
Manufacturing Location:
Primarily Italy (Aprilia's main production facilities)
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for this particular model year range are not widely publicized, the Pegaso line is generally recognized for its value and versatility in the mid-weight adventure touring segment.
Ratings
Owner Satisfaction:
Generally positive owner reviews citing reliability of the Rotax engine and overall utility, though occasional electrical gremlins are noted.
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