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Aprilia RS 125 2006 2007 2008 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS 125 Model Variant: Sport Production Replica Years Covered: 2006, 2007, 2008 Codes Manual Product Code: Not specified in provided information 👋 Introduction Market Position Market Segment: Lightweight sportbike, entry-level performance motorcycle Competitive Analysis Key Competitors: Yamaha YZF-R125, Honda CBR125R, Kawasaki Ninja 125 (models available in different markets and years) Key Features Vehicle Philosophy: Designed as a smaller, more accessible version of Aprilia's larger sportbikes, offering track-inspired styling and engaging performance for younger riders or those seeking a nimble machine. Manual Value Proposition: Provides comprehensive technical information critical for maintaining and repairing the Aprilia RS 125, enabling owners and technicians to perform tasks accurately and efficiently. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Target Audience: Mechanical Technicians Page Count Estimated Page Count: Not specified in provided information (typically 300-500+ pages for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Manual Language Language: Likely English, with potential for other languages depending on the original publication. Product description does not specify. Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, tuning, fuel system, ignition system, cooling system, lubrication system, exhaust system, performance tuning. Transmission Systems: Gearbox assembly, disassembly, clutch operation, lubrication, troubleshooting. Chassis Systems: Frame inspection, suspension (front and rear), steering system, braking system (front and rear calipers, master cylinders, lines), wheel bearing service. Electrical Systems: Wiring diagrams, lighting system, starting system, charging system (stator, regulator/rectifier), battery service, electronic control unit (ECU) diagnostics, sensor identification and testing, instrument cluster functionality. Bodywork And Fairings: Fairing removal and installation, seat assembly, tank mounting, general body panel service. Procedures Included Maintenance Procedures: Regular servicing, oil changes, filter replacements (air, oil), spark plug service, chain adjustment and lubrication, brake fluid flush, coolant replacement, battery maintenance. Repair Procedures: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical fault finding and repair, bodywork repairs. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), symptom-based troubleshooting. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures for engine performance, ignition timing, fuel delivery, and electrical systems. Likely includes static and dynamic testing methods. Rebuild Instructions: Comprehensive instructions for complete engine and gearbox rebuilds, including component specifications and tolerances. Specifications And Tolerances: Detailed torque specifications, clearance measurements, wear limits, and other critical technical data for all major components. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: Assumed to be high-resolution for clarity of diagrams and text, suitable for printing. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, liquid-cooled with Reed Valve Intake and Rotary Valve Induction (Rotax 122) Displacement: 124.8 cc Bore X Stroke: 54 mm x 54.5 mm Compression Ratio: Approx. 12.0:1 (subject to specific market tuning) Performance Horsepower: Approx. 31-34 HP (15 kW restriction for A1 license in many European markets, unrestricted versions are higher, e.g., 33.5 HP @ 11,750 rpm) Torque: Approx. 20-21 Nm @ 10,500 rpm (unrestricted) Fuel System Carburetor: Dell'Orto VHSH 30 CS (30mm) Fuel Type: Unleaded gasoline (95 RON or higher recommended) Oil System: Automatic Oil Injection System (separate oil reservoir) Ignition Ignition System: Electronic ignition (CDI) with variable ignition timing Cooling Cooling System: Liquid-cooled, with fan assist 🔧 Transmission Standard Transmission Type: 6-speed constant mesh gearbox Clutch Type: Wet, multi-plate clutch, hydraulically operated Features Gear Ratios: Specific gear ratios detailed in manual (e.g., 1st: 2.5, 2nd: 1.75, 3rd: 1.33, 4th: 1.13, 5th: 1.00, 6th: 0.92 - approximate values, verify in manual) Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 1950 mm Width: Approx. 720 mm (excluding mirrors) Height: Approx. 1130 mm (to top of windscreen) Wheelbase: Approx. 1360 mm Weights Dry Weight: Approx. 133 kg Wet Weight: Approx. 148 kg (with fluids) Fuel Tank Capacity: 11 Liters (including approx. 2-liter reserve) 🛡️ Safety Features Ratings Crash Safety Ratings: Not applicable for motorcycles in the same way as cars; safety features focus on handling and braking. Active Features Braking System Front: 290 mm disc, radial four-piston caliper (e.g., Brembo, Nissin) Braking System Rear: 220 mm disc, single-piston caliper Suspension Front: Upside-down telescopic fork (e.g., Marzocchi, Showa), 40mm stanchion diameter (typical), adjustable preload/rebound depending on sub-model. Suspension Rear: Monoshock absorber with adjustable preload and rebound damping (e.g., Sachs) Passive Features Lighting: Dual Halogen headlights, LED taillight (typical for this era) 💡 Technology Features Infotainment Infotainment System: Not applicable (basic instrument cluster) Driver Assistance ABS: Not typically equipped on this model year, though some later or special editions might have had it. Check specific market variants. Instrumentation Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature warning light, oil level warning light, neutral indicator. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 km or annually. Specific recommendation...
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Aprilia RS 125 2006 2007 2008 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS 125
Model Variant:
Sport Production Replica
Years Covered:
2006, 2007, 2008
Codes
Manual Product Code:
Not specified in provided information
👋 Introduction
Market Position
Market Segment:
Lightweight sportbike, entry-level performance motorcycle
Competitive Analysis
Key Competitors:
Yamaha YZF-R125, Honda CBR125R, Kawasaki Ninja 125 (models available in different markets and years)
Key Features
Vehicle Philosophy:
Designed as a smaller, more accessible version of Aprilia's larger sportbikes, offering track-inspired styling and engaging performance for younger riders or those seeking a nimble machine.
Manual Value Proposition:
Provides comprehensive technical information critical for maintaining and repairing the Aprilia RS 125, enabling owners and technicians to perform tasks accurately and efficiently.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service
Target Audience:
Mechanical Technicians
Page Count
Estimated Page Count:
Not specified in provided information (typically 300-500+ pages for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
Likely English, with potential for other languages depending on the original publication. Product description does not specify.
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, tuning, fuel system, ignition system, cooling system, lubrication system, exhaust system, performance tuning.
Transmission Systems:
Gearbox assembly, disassembly, clutch operation, lubrication, troubleshooting.
Chassis Systems:
Frame inspection, suspension (front and rear), steering system, braking system (front and rear calipers, master cylinders, lines), wheel bearing service.
Electrical Systems:
Wiring diagrams, lighting system, starting system, charging system (stator, regulator/rectifier), battery service, electronic control unit (ECU) diagnostics, sensor identification and testing, instrument cluster functionality.
Bodywork And Fairings:
Fairing removal and installation, seat assembly, tank mounting, general body panel service.
Procedures Included
Maintenance Procedures:
Regular servicing, oil changes, filter replacements (air, oil), spark plug service, chain adjustment and lubrication, brake fluid flush, coolant replacement, battery maintenance.
Repair Procedures:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical fault finding and repair, bodywork repairs.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), symptom-based troubleshooting.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures for engine performance, ignition timing, fuel delivery, and electrical systems. Likely includes static and dynamic testing methods.
Rebuild Instructions:
Comprehensive instructions for complete engine and gearbox rebuilds, including component specifications and tolerances.
Specifications And Tolerances:
Detailed torque specifications, clearance measurements, wear limits, and other critical technical data for all major components.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
Assumed to be high-resolution for clarity of diagrams and text, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, liquid-cooled with Reed Valve Intake and Rotary Valve Induction (Rotax 122)
Displacement:
124.8 cc
Bore X Stroke:
54 mm x 54.5 mm
Compression Ratio:
Approx. 12.0:1 (subject to specific market tuning)
Performance
Horsepower:
Approx. 31-34 HP (15 kW restriction for A1 license in many European markets, unrestricted versions are higher, e.g., 33.5 HP @ 11,750 rpm)
Torque:
Approx. 20-21 Nm @ 10,500 rpm (unrestricted)
Fuel System
Carburetor:
Dell'Orto VHSH 30 CS (30mm)
Fuel Type:
Unleaded gasoline (95 RON or higher recommended)
Oil System:
Automatic Oil Injection System (separate oil reservoir)
Ignition
Ignition System:
Electronic ignition (CDI) with variable ignition timing
Cooling
Cooling System:
Liquid-cooled, with fan assist
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh gearbox
Clutch Type:
Wet, multi-plate clutch, hydraulically operated
Features
Gear Ratios:
Specific gear ratios detailed in manual (e.g., 1st: 2.5, 2nd: 1.75, 3rd: 1.33, 4th: 1.13, 5th: 1.00, 6th: 0.92 - approximate values, verify in manual)
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1950 mm
Width:
Approx. 720 mm (excluding mirrors)
Height:
Approx. 1130 mm (to top of windscreen)
Wheelbase:
Approx. 1360 mm
Weights
Dry Weight:
Approx. 133 kg
Wet Weight:
Approx. 148 kg (with fluids)
Fuel Tank Capacity:
11 Liters (including approx. 2-liter reserve)
🛡️ Safety Features
Ratings
Crash Safety Ratings:
Not applicable for motorcycles in the same way as cars; safety features focus on handling and braking.
Active Features
Braking System Front:
290 mm disc, radial four-piston caliper (e.g., Brembo, Nissin)
Braking System Rear:
220 mm disc, single-piston caliper
Suspension Front:
Upside-down telescopic fork (e.g., Marzocchi, Showa), 40mm stanchion diameter (typical), adjustable preload/rebound depending on sub-model.
Suspension Rear:
Monoshock absorber with adjustable preload and rebound damping (e.g., Sachs)
Passive Features
Lighting:
Dual Halogen headlights, LED taillight (typical for this era)
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic instrument cluster)
Driver Assistance
ABS:
Not typically equipped on this model year, though some later or special editions might have had it. Check specific market variants.
Instrumentation
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature warning light, oil level warning light, neutral indicator.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 km or annually. Specific recommendation in manual.
Spark Plug Replacement:
Every 6,000 - 10,000 km. Specific plug type and gap in manual.
Air Filter Cleaning Replacement:
Every 5,000 - 7,500 km or as needed based on operating conditions.
Coolant Replacement:
Every 2 years or 15,000 km. Specific coolant type in manual.
Fluid Specifications
Engine Oil Type:
2-stroke premix oil (specific API classification required, e.g., API-TC, JASO FD). For gearbox, SAE 75W/90 or SAE 80W/90 API GL-4 or GL-5 gear oil. Consult manual for precise specifications and capacities.
Brake Fluid Type:
DOT 4 brake fluid (or DOT 5.1 if specified)
Known Issues
Common Issues Potential:
Carburetor jetting sensitivity, wear on the power valve mechanism, electrical connector corrosion, radiator hose deterioration, clutch wear, ignition coil failure. The manual would detail diagnostics and fixes for these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its success in motorcycle racing, particularly in smaller displacement categories.
Model Evolution
Rs 125 Lineage:
The RS 125 has been a cornerstone of Aprilia's small-displacement sportbike offering for many years, evolving through various engine and chassis updates. The 2006-2008 models represent a significant iteration of this design.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Performance Awards:
The Aprilia RS 125 itself has a strong reputation for track performance and handling in its class. Specific awards for this model year are not widely publicized but its racing pedigree is well-established.
Ratings
Owner Satisfaction:
Generally positive, particularly regarding its handling and engine performance for a 125cc two-stroke, but can be maintenance-intensive.
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