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Aprilia RS 125 Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012 2013

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🏷️ Basic Information Identification Make: Aprilia Model: RS 125 Applicable Model Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Engine Code General: Rotax 122 (specific variants may exist) 👋 Introduction Market Position Segment: Lightweight sport motorcycle, performance-oriented learner-legal machine. Competitive Analysis Key Competitors: Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125, Kawasaki Ninja 125. Key Features Design Philosophy: Aggressive styling inspired by larger Aprilia sportbikes, capable handling, potent two-stroke engine performance for its class. Performance Orientation: Designed for riders seeking sporty performance and engaging riding dynamics in a 125cc package. 📋 Manual Details Coverage Areas Language: English Manual Type: Complete Workshop Service Repair Manual Page Count Estimated Page Count: Varies by edition, typically 300-500+ pages Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, and overhaul of top-end (cylinder, piston, head) and bottom-end (crankshaft, connecting rod, bearings). Fuel System: Carburetor (Dell'Orto PHBH 28/AS or similar) adjustment, cleaning, rebuilding, and troubleshooting; fuel tank, fuel lines, and fuel pump (if applicable). Ignition System: CDI ignition system, stator, coil, spark plug, wiring diagrams, and troubleshooting. Cooling System: Radiator, fan, water pump, hoses, thermostat, coolant specifications, and bleeding procedures. Exhaust System: Exhaust pipe, silencer, catalytic converter (if equipped), gasket replacement, and torque specifications. Transmission: Six-speed gearbox, clutch operation and adjustment (cable-actuated), gearbox disassembly and assembly, lubrication, and troubleshooting. Suspension Front: Telescopic front forks (e.g., Marzocchi or Paioli), oil change, seal replacement, spring inspection, and adjustment. Suspension Rear: Monoshock rear suspension, linkage inspection, shock absorber adjustment, and rear swingarm bearing service. Brakes Front: Hydraulic disc brake system, caliper service, brake pad replacement, brake fluid flush and replacement (DOT 4), master cylinder overhaul, and bleeding procedures. Brakes Rear: Hydraulic disc brake system, caliper service, brake pad replacement, brake fluid flush and replacement, master cylinder overhaul, and bleeding procedures. Wheels Tires: Wheel bearing inspection and replacement, tire mounting and balancing, recommended tire pressures, and wheel specifications. Electrical System: Battery maintenance and testing, charging system (alternator, rectifier/regulator), starter motor, lighting (headlight, taillight, indicators), horn, and complete wiring diagrams. Chassis Frame: Frame inspection, steering head bearing service, and tightening torque specifications for various chassis components. Bodywork: Fairing removal and installation, seat, fuel tank, and body panel maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacement, spark plug checks, chain adjustment and lubrication, brake fluid checks, coolant level checks, and general inspections. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues across all major vehicle systems. Component Rebuild: Detailed instructions for the complete overhaul of the engine, gearbox, carburetors, and brake systems. Diagnostic Charts: Flowcharts and tables to identify causes of problems based on symptoms. Wiring Diagrams: Comprehensive electrical schematics for all models and variations covered. Torque Specifications: Precise torque values for all critical fasteners throughout the motorcycle. Technical Depth Depth Of Coverage: Comprehensive; covers everything from basic maintenance and adjustments to full engine rebuilds, complex electrical diagnostics, and chassis overhauls. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, two-stroke, single-cylinder Displacement: 124.8 cc Bore X Stroke: 54 mm x 54.5 mm Valve Train: Reed valve intake, Rotary Disc Valve (RDV) induction system. Compression Ratio: Approx. 12.0:1 (varies slightly by year/variant) Cylinder Material: Aluminum alloy with Nikasil coating Performance Horsepower Max: Typically 15 kW (20.4 hp) at 9,000 rpm (regulated for A1 license, can be higher in unrestricted versions). Torque Max: Approx. 17 Nm (12.5 lb-ft) at 8,000 rpm (varies). Fuel System Carburetor Model: Dell'Orto PHBH 28/AS or similar. Fuel Delivery: Carburetor with oil injection (separate mixing). Fuel Type: Unleaded gasoline (min. 95 RON recommended) Oil System Oil Type: Two-stroke engine oil, JASO FD or ISO-L-EGD certified. 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed Clutch Type: Wet multi-plate, cable-actuated Final Drive: Chain drive Features Gear Ratios: Specific ratios detailed in manual (e.g., 1st: 2.615, 2nd: 1.765, 3rd: 1.333, 4th: 1.130, 5th: 0.957, 6th: 0.857). Gearbox Oil Type: SAE 80W/90 API GL-4 or GL-5 gear oil. 📐 Dimensions Exterior Length: Approx. 1950 mm (76.8 in) Width: Approx. 740 mm (29.1 in) at handlebars Height: Approx. 1100 mm (43.3 in) at seat Wheelbase: Approx. 1360 mm (53.5 in) Weights Dry Weight: Approx. 140 kg (309 lbs) Gross Vehicle Weight: Not specified, refer to local regulations. Fuel Tank Capacity: Approx. 13 Liters (3.4 US gal) 🛡️ Safety Features Ratings Safety Standards: Compliant with European and international motorcycle safety standards relevant to its class. Active Features Braking System: Dual disc brakes with dual piston calipers (front) and single piston caliper (rear) for effective stopping power. Passive Features Lighting: Halogen headlight, LED taillight and brake light for visibility. Ergonomics: Sportbike riding position designed for rider control...
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Aprilia RS 125 Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012 2013
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS 125
Applicable Model Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Codes
Engine Code General:
Rotax 122 (specific variants may exist)
👋 Introduction
Market Position
Segment:
Lightweight sport motorcycle, performance-oriented learner-legal machine.
Competitive Analysis
Key Competitors:
Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125, Kawasaki Ninja 125.
Key Features
Design Philosophy:
Aggressive styling inspired by larger Aprilia sportbikes, capable handling, potent two-stroke engine performance for its class.
Performance Orientation:
Designed for riders seeking sporty performance and engaging riding dynamics in a 125cc package.
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Complete Workshop Service Repair Manual
Page Count
Estimated Page Count:
Varies by edition, typically 300-500+ pages
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and overhaul of top-end (cylinder, piston, head) and bottom-end (crankshaft, connecting rod, bearings).
Fuel System:
Carburetor (Dell'Orto PHBH 28/AS or similar) adjustment, cleaning, rebuilding, and troubleshooting; fuel tank, fuel lines, and fuel pump (if applicable).
Ignition System:
CDI ignition system, stator, coil, spark plug, wiring diagrams, and troubleshooting.
Cooling System:
Radiator, fan, water pump, hoses, thermostat, coolant specifications, and bleeding procedures.
Exhaust System:
Exhaust pipe, silencer, catalytic converter (if equipped), gasket replacement, and torque specifications.
Transmission:
Six-speed gearbox, clutch operation and adjustment (cable-actuated), gearbox disassembly and assembly, lubrication, and troubleshooting.
Suspension Front:
Telescopic front forks (e.g., Marzocchi or Paioli), oil change, seal replacement, spring inspection, and adjustment.
Suspension Rear:
Monoshock rear suspension, linkage inspection, shock absorber adjustment, and rear swingarm bearing service.
Brakes Front:
Hydraulic disc brake system, caliper service, brake pad replacement, brake fluid flush and replacement (DOT 4), master cylinder overhaul, and bleeding procedures.
Brakes Rear:
Hydraulic disc brake system, caliper service, brake pad replacement, brake fluid flush and replacement, master cylinder overhaul, and bleeding procedures.
Wheels Tires:
Wheel bearing inspection and replacement, tire mounting and balancing, recommended tire pressures, and wheel specifications.
Electrical System:
Battery maintenance and testing, charging system (alternator, rectifier/regulator), starter motor, lighting (headlight, taillight, indicators), horn, and complete wiring diagrams.
Chassis Frame:
Frame inspection, steering head bearing service, and tightening torque specifications for various chassis components.
Bodywork:
Fairing removal and installation, seat, fuel tank, and body panel maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug checks, chain adjustment and lubrication, brake fluid checks, coolant level checks, and general inspections.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues across all major vehicle systems.
Component Rebuild:
Detailed instructions for the complete overhaul of the engine, gearbox, carburetors, and brake systems.
Diagnostic Charts:
Flowcharts and tables to identify causes of problems based on symptoms.
Wiring Diagrams:
Comprehensive electrical schematics for all models and variations covered.
Torque Specifications:
Precise torque values for all critical fasteners throughout the motorcycle.
Technical Depth
Depth Of Coverage:
Comprehensive; covers everything from basic maintenance and adjustments to full engine rebuilds, complex electrical diagnostics, and chassis overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, two-stroke, single-cylinder
Displacement:
124.8 cc
Bore X Stroke:
54 mm x 54.5 mm
Valve Train:
Reed valve intake, Rotary Disc Valve (RDV) induction system.
Compression Ratio:
Approx. 12.0:1 (varies slightly by year/variant)
Cylinder Material:
Aluminum alloy with Nikasil coating
Performance
Horsepower Max:
Typically 15 kW (20.4 hp) at 9,000 rpm (regulated for A1 license, can be higher in unrestricted versions).
Torque Max:
Approx. 17 Nm (12.5 lb-ft) at 8,000 rpm (varies).
Fuel System
Carburetor Model:
Dell'Orto PHBH 28/AS or similar.
Fuel Delivery:
Carburetor with oil injection (separate mixing).
Fuel Type:
Unleaded gasoline (min. 95 RON recommended)
Oil System
Oil Type:
Two-stroke engine oil, JASO FD or ISO-L-EGD certified.
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed
Clutch Type:
Wet multi-plate, cable-actuated
Final Drive:
Chain drive
Features
Gear Ratios:
Specific ratios detailed in manual (e.g., 1st: 2.615, 2nd: 1.765, 3rd: 1.333, 4th: 1.130, 5th: 0.957, 6th: 0.857).
Gearbox Oil Type:
SAE 80W/90 API GL-4 or GL-5 gear oil.
📐 Dimensions
Exterior
Length:
Approx. 1950 mm (76.8 in)
Width:
Approx. 740 mm (29.1 in) at handlebars
Height:
Approx. 1100 mm (43.3 in) at seat
Wheelbase:
Approx. 1360 mm (53.5 in)
Weights
Dry Weight:
Approx. 140 kg (309 lbs)
Gross Vehicle Weight:
Not specified, refer to local regulations.
Fuel Tank Capacity:
Approx. 13 Liters (3.4 US gal)
🛡️ Safety Features
Ratings
Safety Standards:
Compliant with European and international motorcycle safety standards relevant to its class.
Active Features
Braking System:
Dual disc brakes with dual piston calipers (front) and single piston caliper (rear) for effective stopping power.
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light for visibility.
Ergonomics:
Sportbike riding position designed for rider control and feedback.
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge (on some models), and indicator lights.
Driver Assistance
ABS:
ABS was not standard on most models in this range; refer to specific model year for availability.
Connectivity
Connectivity Features:
N/A - Basic motorcycle with no advanced electronic connectivity features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km (1,800 - 3,000 miles) or annually, whichever comes first. Consult manual for specific recommendation.
Spark Plug Inspection:
Every 3,000 - 5,000 km (1,800 - 3,000 miles).
Air Filter Cleaning:
Every 3,000 - 5,000 km (1,800 - 3,000 miles), replace if damaged.
Chain Adjustment Lubrication:
Every 1,000 km (600 miles) or as needed, more frequently in adverse conditions.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Coolant Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Capacity:
Gearbox oil: Approx. 0.8 - 1.0 Liters (refer to manual for exact capacity).
Coolant Type:
Ethylene glycol-based coolant, mixture of 50% coolant and 50% distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, piston rings, spark plugs, fork seals, chain and sprockets, brake pads.
Potential Carburetor Issues:
Carburetor can be sensitive to dirt and require frequent cleaning and adjustment for optimal performance.
Two Stroke Maintenance:
Requires consistent use of correct two-stroke oil and adherence to decarbonization schedules for longevity.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian motorcycle manufacturer, known for its racing pedigree and sporty designs.
Model Evolution
Development Focus:
The RS 125 has a long history, evolving from earlier models with a focus on delivering a high-performance, stylish 125cc sportbike experience.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Segment Popularity:
Highly popular among younger riders and those seeking a stylish, performance-oriented entry-level sportbike. Often praised for its handling and looks.
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