Aprilia RS125 RS 125 2006-2012 Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Platform: RS Series Codes Engine Code General: Rotax 122 👋 Introduction Market Position Target Audience: Aprilia RS125 owners, independent repair shops, motorcycle technicians Competitive Analysis Advantage Over Competitors: Comprehensive coverage for a specific model range, digital format for immediate access and ease of use, likely includes factory-level detail. Key Features Unique Selling Points: Official factory manual content, detailed diagrams and photos, step-by-step procedures, troubleshooting guidance, cost savings on repairs. 📋 Manual Details Coverage Areas General Information: Included Fuel System: Included Cooling System: Included Engine Top End: Included Clutch: Included Engine Lubrication: Included Engine Removal Installation: Included Crankshaft Transmission: Included Wheels Tires: Included Final Drive: Included Brakes: Included Suspension: Included Steering: Included Frame: Included Electrical System: Included Appendix: Included Wiring Diagrams: Included Page Count Estimated Pages: Hundreds (as stated in description) Manual Type Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Fuel System, Cooling System, Lubrication System, Top End Components (e.g., cylinder, piston, head), Crankshaft, Transmission Chassis Systems: Wheels, Tires, Final Drive (chain and sprockets), Brakes (front and rear), Suspension (front forks, rear shock), Steering Electrical Systems: Complete Electrical System, Wiring Diagrams Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, adjustments Diagnostics: Troubleshooting guides for common and uncommon issues, diagnostic procedures for electrical and mechanical faults Repair: Step-by-step repair instructions for all covered systems, disassembly, cleaning, reassembly Technical Specifications: Critical specifications, torque values, clearances, tolerances Troubleshooting: Specific troubleshooting steps for various operational problems Technical Depth Depth: Comprehensive; covers basic to advanced repairs and diagnostics, suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Functionality: Yes Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: N/A (Digital Format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, liquid-cooled Engine Family: Rotax 122 Displacement: 124.8 cc Bore X Stroke: 54 mm x 54.5 mm (typical for Rotax 122) Compression Ratio: Approximately 12.5:1 (varies slightly by year/variant) Performance Horsepower Peak: Approximately 30-33 HP (varies by market restrictions and specific model year) Torque Peak: Approximately 20-22 Nm (varies by market) Fuel System Fuel Delivery: Carbureted (e.g., Dell'Orto PHBH 28 or similar, depending on year/market) Ignition System: Electronic Ignition (CDI) Oil Delivery: Automatic Oil Injection (Oil-in-fuel system) 🔧 Transmission Standard Type: 6-speed constant mesh sequential gearbox Optional Optional Transmissions: N/A (standard 6-speed) Features Clutch Type: Wet multi-plate clutch, cable-actuated Final Drive Type: Chain drive 📐 Dimensions Exterior Wheelbase: Approximately 1360-1375 mm (varies slightly by year) Weights Dry Weight: Approximately 140-145 kg Wet Weight: Approximately 155-160 kg (with fluids) 🛡️ Safety Features Ratings Safety Standards: Complies with relevant European/international motorcycle safety standards for its class. Active Features Braking System: Front: Single disc with multi-piston caliper (e.g., Brembo); Rear: Single disc with single-piston caliper. Suspension Features: Upside-down (USD) front forks, Monoshock rear suspension with adjustable preload. Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and light weight. 💡 Technology Features Infotainment Instrument Cluster: Digital/Analog combination cluster, typically including tachometer, speedometer, odometer, trip meter, coolant temperature warning light, and neutral indicator. Driver Assistance ABS: ABS was not standard or widely available on most RS125 models in this period; it was more common on later or different model lines. Connectivity Connectivity Features: N/A (Motorcycle of this era typically lacks advanced connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals, typically based on mileage or time. For 2-stroke, crucial for gearbox and potentially injection system. Spark Plug Replacement: Refer to manual, typically every 5,000-10,000 km depending on plug type and usage. Chain And Sprocket Inspection: Regular inspection for wear, adjustment, and lubrication is critical. Top End Rebuild: For performance-oriented 2-strokes like the Rotax 122, top-end rebuilds (piston, rings, cylinder) are typically recommended between 10,000-20,000 km, depending on riding style and maintenance. Fluid Specifications Engine Oil 2T: High-quality 2-stroke synthetic oil, specifically formulated for liquid-cooled high-performance engines. (Refer to manual for specific API/JASO ratings). Coolant Type: Ethylene glycol-based antifreeze coolant, mixed with distilled water (typically 50/50). (Refer to manual for specific type/color). Brake Fluid Type: DOT 4 or DOT 5.1 (Refer to manual for exact specification). Gearbox Oil: Specific motorcycle gear oil. (Refer to manual for viscosity and API rating, e.g., SAE 75W-90 or SAE 80W-90). Known Issues Common Wear Items: Clutch plates, piston rings, exhaust valve mechanism, wheel bearings, brake pads. Performance Tuning Considerations: Proper jetting, exhaust valve operation, and ignition timing are critical for optimal 2-stroke performance and longevity. Overheating can be an issue if cooling system is neglected. 📚 Vehicle History Brand Heritage Aprilia Legacy: Aprilia has...
Specific troubleshooting steps for various operational problems
Technical Depth
Depth:
Comprehensive; covers basic to advanced repairs and diagnostics, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Yes
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, liquid-cooled
Engine Family:
Rotax 122
Displacement:
124.8 cc
Bore X Stroke:
54 mm x 54.5 mm (typical for Rotax 122)
Compression Ratio:
Approximately 12.5:1 (varies slightly by year/variant)
Performance
Horsepower Peak:
Approximately 30-33 HP (varies by market restrictions and specific model year)
Torque Peak:
Approximately 20-22 Nm (varies by market)
Fuel System
Fuel Delivery:
Carbureted (e.g., Dell'Orto PHBH 28 or similar, depending on year/market)
Ignition System:
Electronic Ignition (CDI)
Oil Delivery:
Automatic Oil Injection (Oil-in-fuel system)
🔧 Transmission
Standard
Type:
6-speed constant mesh sequential gearbox
Optional
Optional Transmissions:
N/A (standard 6-speed)
Features
Clutch Type:
Wet multi-plate clutch, cable-actuated
Final Drive Type:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approximately 1360-1375 mm (varies slightly by year)
Weights
Dry Weight:
Approximately 140-145 kg
Wet Weight:
Approximately 155-160 kg (with fluids)
🛡️ Safety Features
Ratings
Safety Standards:
Complies with relevant European/international motorcycle safety standards for its class.
Active Features
Braking System:
Front: Single disc with multi-piston caliper (e.g., Brembo); Rear: Single disc with single-piston caliper.
Suspension Features:
Upside-down (USD) front forks, Monoshock rear suspension with adjustable preload.
Passive Features
Frame Construction:
Aluminum twin-spar frame for rigidity and light weight.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/Analog combination cluster, typically including tachometer, speedometer, odometer, trip meter, coolant temperature warning light, and neutral indicator.
Driver Assistance
ABS:
ABS was not standard or widely available on most RS125 models in this period; it was more common on later or different model lines.
Connectivity
Connectivity Features:
N/A (Motorcycle of this era typically lacks advanced connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals, typically based on mileage or time. For 2-stroke, crucial for gearbox and potentially injection system.
Spark Plug Replacement:
Refer to manual, typically every 5,000-10,000 km depending on plug type and usage.
Chain And Sprocket Inspection:
Regular inspection for wear, adjustment, and lubrication is critical.
Top End Rebuild:
For performance-oriented 2-strokes like the Rotax 122, top-end rebuilds (piston, rings, cylinder) are typically recommended between 10,000-20,000 km, depending on riding style and maintenance.
Fluid Specifications
Engine Oil 2T:
High-quality 2-stroke synthetic oil, specifically formulated for liquid-cooled high-performance engines. (Refer to manual for specific API/JASO ratings).
Coolant Type:
Ethylene glycol-based antifreeze coolant, mixed with distilled water (typically 50/50). (Refer to manual for specific type/color).
Brake Fluid Type:
DOT 4 or DOT 5.1 (Refer to manual for exact specification).
Gearbox Oil:
Specific motorcycle gear oil. (Refer to manual for viscosity and API rating, e.g., SAE 75W-90 or SAE 80W-90).
Proper jetting, exhaust valve operation, and ignition timing are critical for optimal 2-stroke performance and longevity. Overheating can be an issue if cooling system is neglected.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a strong heritage in motorsport, particularly in smaller displacement categories, known for performance-oriented sportbikes.
Model Evolution
Rs125 Significance:
The RS125 has been a flagship model for Aprilia in the 125cc sportbike segment, popular for its performance, handling, and racing-inspired aesthetics, often seen as a gateway to larger sportbikes.
The Aprilia RS125 is widely regarded as one of the best 125cc sportbikes of its era, often praised for its handling, braking, and engine performance, making it a popular choice for aspiring racers and sport riding enthusiasts.
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