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Aprilia RS125 RS 125 2006-2012 Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Platform: RS Series Codes Engine Code General: Rotax 122 👋 Introduction Market Position Target Audience: Aprilia RS125 owners, independent repair shops, motorcycle technicians Competitive Analysis Advantage Over Competitors: Comprehensive coverage for a specific model range, digital format for immediate access and ease of use, likely includes factory-level detail. Key Features Unique Selling Points: Official factory manual content, detailed diagrams and photos, step-by-step procedures, troubleshooting guidance, cost savings on repairs. 📋 Manual Details Coverage Areas General Information: Included Fuel System: Included Cooling System: Included Engine Top End: Included Clutch: Included Engine Lubrication: Included Engine Removal Installation: Included Crankshaft Transmission: Included Wheels Tires: Included Final Drive: Included Brakes: Included Suspension: Included Steering: Included Frame: Included Electrical System: Included Appendix: Included Wiring Diagrams: Included Page Count Estimated Pages: Hundreds (as stated in description) Manual Type Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Fuel System, Cooling System, Lubrication System, Top End Components (e.g., cylinder, piston, head), Crankshaft, Transmission Chassis Systems: Wheels, Tires, Final Drive (chain and sprockets), Brakes (front and rear), Suspension (front forks, rear shock), Steering Electrical Systems: Complete Electrical System, Wiring Diagrams Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, adjustments Diagnostics: Troubleshooting guides for common and uncommon issues, diagnostic procedures for electrical and mechanical faults Repair: Step-by-step repair instructions for all covered systems, disassembly, cleaning, reassembly Technical Specifications: Critical specifications, torque values, clearances, tolerances Troubleshooting: Specific troubleshooting steps for various operational problems Technical Depth Depth: Comprehensive; covers basic to advanced repairs and diagnostics, suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Functionality: Yes Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: N/A (Digital Format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, liquid-cooled Engine Family: Rotax 122 Displacement: 124.8 cc Bore X Stroke: 54 mm x 54.5 mm (typical for Rotax 122) Compression Ratio: Approximately 12.5:1 (varies slightly by year/variant) Performance Horsepower Peak: Approximately 30-33 HP (varies by market restrictions and specific model year) Torque Peak: Approximately 20-22 Nm (varies by market) Fuel System Fuel Delivery: Carbureted (e.g., Dell'Orto PHBH 28 or similar, depending on year/market) Ignition System: Electronic Ignition (CDI) Oil Delivery: Automatic Oil Injection (Oil-in-fuel system) 🔧 Transmission Standard Type: 6-speed constant mesh sequential gearbox Optional Optional Transmissions: N/A (standard 6-speed) Features Clutch Type: Wet multi-plate clutch, cable-actuated Final Drive Type: Chain drive 📐 Dimensions Exterior Wheelbase: Approximately 1360-1375 mm (varies slightly by year) Weights Dry Weight: Approximately 140-145 kg Wet Weight: Approximately 155-160 kg (with fluids) 🛡️ Safety Features Ratings Safety Standards: Complies with relevant European/international motorcycle safety standards for its class. Active Features Braking System: Front: Single disc with multi-piston caliper (e.g., Brembo); Rear: Single disc with single-piston caliper. Suspension Features: Upside-down (USD) front forks, Monoshock rear suspension with adjustable preload. Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and light weight. 💡 Technology Features Infotainment Instrument Cluster: Digital/Analog combination cluster, typically including tachometer, speedometer, odometer, trip meter, coolant temperature warning light, and neutral indicator. Driver Assistance ABS: ABS was not standard or widely available on most RS125 models in this period; it was more common on later or different model lines. Connectivity Connectivity Features: N/A (Motorcycle of this era typically lacks advanced connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals, typically based on mileage or time. For 2-stroke, crucial for gearbox and potentially injection system. Spark Plug Replacement: Refer to manual, typically every 5,000-10,000 km depending on plug type and usage. Chain And Sprocket Inspection: Regular inspection for wear, adjustment, and lubrication is critical. Top End Rebuild: For performance-oriented 2-strokes like the Rotax 122, top-end rebuilds (piston, rings, cylinder) are typically recommended between 10,000-20,000 km, depending on riding style and maintenance. Fluid Specifications Engine Oil 2T: High-quality 2-stroke synthetic oil, specifically formulated for liquid-cooled high-performance engines. (Refer to manual for specific API/JASO ratings). Coolant Type: Ethylene glycol-based antifreeze coolant, mixed with distilled water (typically 50/50). (Refer to manual for specific type/color). Brake Fluid Type: DOT 4 or DOT 5.1 (Refer to manual for exact specification). Gearbox Oil: Specific motorcycle gear oil. (Refer to manual for viscosity and API rating, e.g., SAE 75W-90 or SAE 80W-90). Known Issues Common Wear Items: Clutch plates, piston rings, exhaust valve mechanism, wheel bearings, brake pads. Performance Tuning Considerations: Proper jetting, exhaust valve operation, and ignition timing are critical for optimal 2-stroke performance and longevity. Overheating can be an issue if cooling system is neglected. 📚 Vehicle History Brand Heritage Aprilia Legacy: Aprilia has...
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Aprilia RS125 RS 125 2006-2012 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012
Platform:
RS Series
Codes
Engine Code General:
Rotax 122
👋 Introduction
Market Position
Target Audience:
Aprilia RS125 owners, independent repair shops, motorcycle technicians
Competitive Analysis
Advantage Over Competitors:
Comprehensive coverage for a specific model range, digital format for immediate access and ease of use, likely includes factory-level detail.
Key Features
Unique Selling Points:
Official factory manual content, detailed diagrams and photos, step-by-step procedures, troubleshooting guidance, cost savings on repairs.
📋 Manual Details
Coverage Areas
General Information:
Included
Fuel System:
Included
Cooling System:
Included
Engine Top End:
Included
Clutch:
Included
Engine Lubrication:
Included
Engine Removal Installation:
Included
Crankshaft Transmission:
Included
Wheels Tires:
Included
Final Drive:
Included
Brakes:
Included
Suspension:
Included
Steering:
Included
Frame:
Included
Electrical System:
Included
Appendix:
Included
Wiring Diagrams:
Included
Page Count
Estimated Pages:
Hundreds (as stated in description)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel System, Cooling System, Lubrication System, Top End Components (e.g., cylinder, piston, head), Crankshaft, Transmission
Chassis Systems:
Wheels, Tires, Final Drive (chain and sprockets), Brakes (front and rear), Suspension (front forks, rear shock), Steering
Electrical Systems:
Complete Electrical System, Wiring Diagrams
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, adjustments
Diagnostics:
Troubleshooting guides for common and uncommon issues, diagnostic procedures for electrical and mechanical faults
Repair:
Step-by-step repair instructions for all covered systems, disassembly, cleaning, reassembly
Technical Specifications:
Critical specifications, torque values, clearances, tolerances
Troubleshooting:
Specific troubleshooting steps for various operational problems
Technical Depth
Depth:
Comprehensive; covers basic to advanced repairs and diagnostics, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Yes
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, liquid-cooled
Engine Family:
Rotax 122
Displacement:
124.8 cc
Bore X Stroke:
54 mm x 54.5 mm (typical for Rotax 122)
Compression Ratio:
Approximately 12.5:1 (varies slightly by year/variant)
Performance
Horsepower Peak:
Approximately 30-33 HP (varies by market restrictions and specific model year)
Torque Peak:
Approximately 20-22 Nm (varies by market)
Fuel System
Fuel Delivery:
Carbureted (e.g., Dell'Orto PHBH 28 or similar, depending on year/market)
Ignition System:
Electronic Ignition (CDI)
Oil Delivery:
Automatic Oil Injection (Oil-in-fuel system)
🔧 Transmission
Standard
Type:
6-speed constant mesh sequential gearbox
Optional
Optional Transmissions:
N/A (standard 6-speed)
Features
Clutch Type:
Wet multi-plate clutch, cable-actuated
Final Drive Type:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approximately 1360-1375 mm (varies slightly by year)
Weights
Dry Weight:
Approximately 140-145 kg
Wet Weight:
Approximately 155-160 kg (with fluids)
🛡️ Safety Features
Ratings
Safety Standards:
Complies with relevant European/international motorcycle safety standards for its class.
Active Features
Braking System:
Front: Single disc with multi-piston caliper (e.g., Brembo); Rear: Single disc with single-piston caliper.
Suspension Features:
Upside-down (USD) front forks, Monoshock rear suspension with adjustable preload.
Passive Features
Frame Construction:
Aluminum twin-spar frame for rigidity and light weight.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/Analog combination cluster, typically including tachometer, speedometer, odometer, trip meter, coolant temperature warning light, and neutral indicator.
Driver Assistance
ABS:
ABS was not standard or widely available on most RS125 models in this period; it was more common on later or different model lines.
Connectivity
Connectivity Features:
N/A (Motorcycle of this era typically lacks advanced connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals, typically based on mileage or time. For 2-stroke, crucial for gearbox and potentially injection system.
Spark Plug Replacement:
Refer to manual, typically every 5,000-10,000 km depending on plug type and usage.
Chain And Sprocket Inspection:
Regular inspection for wear, adjustment, and lubrication is critical.
Top End Rebuild:
For performance-oriented 2-strokes like the Rotax 122, top-end rebuilds (piston, rings, cylinder) are typically recommended between 10,000-20,000 km, depending on riding style and maintenance.
Fluid Specifications
Engine Oil 2T:
High-quality 2-stroke synthetic oil, specifically formulated for liquid-cooled high-performance engines. (Refer to manual for specific API/JASO ratings).
Coolant Type:
Ethylene glycol-based antifreeze coolant, mixed with distilled water (typically 50/50). (Refer to manual for specific type/color).
Brake Fluid Type:
DOT 4 or DOT 5.1 (Refer to manual for exact specification).
Gearbox Oil:
Specific motorcycle gear oil. (Refer to manual for viscosity and API rating, e.g., SAE 75W-90 or SAE 80W-90).
Known Issues
Common Wear Items:
Clutch plates, piston rings, exhaust valve mechanism, wheel bearings, brake pads.
Performance Tuning Considerations:
Proper jetting, exhaust valve operation, and ignition timing are critical for optimal 2-stroke performance and longevity. Overheating can be an issue if cooling system is neglected.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a strong heritage in motorsport, particularly in smaller displacement categories, known for performance-oriented sportbikes.
Model Evolution
Rs125 Significance:
The RS125 has been a flagship model for Aprilia in the 125cc sportbike segment, popular for its performance, handling, and racing-inspired aesthetics, often seen as a gateway to larger sportbikes.
Production
Manufacturing Location:
Italy (typically Aprilia's manufacturing facilities)
🏆 Awards & Recognition
Recognitions
Market Perception:
The Aprilia RS125 is widely regarded as one of the best 125cc sportbikes of its era, often praised for its handling, braking, and engine performance, making it a popular choice for aspiring racers and sport riding enthusiasts.
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