🏷️ Basic Information Identification Make: Aprilia Model: RS 125 Model Nickname: Extrema, Replica, Rotax 123/122 Generation Generation Code: AP01 Codes Chassis Codes: AP87000, AP87000B, AP81101, AP81102, AP82100, AP82100A, AP82100B 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics. Value Proposition: Inexpensive way to maintain and repair the motorcycle, saving on labor costs. Key Features Content Completeness: 100% complete and intact, no missing or corrupt pages/sections. Delivery Method: Instant download via secure payment process. Zoom Functionality: Yes, allows zooming in/out for detailed viewing. Content Style: Written with hundreds of photos and illustrations guiding the reader through each service and repair procedure. 📋 Manual Details Coverage Areas Coverage Years: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Specific Models Covered: RS 125 Extrema, RS 125 Replica (Various Market Specific Variants) Page Count Estimated Page Count: 400+ Manual Type Manual Type: Official Service & Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine Removal/Installation, Fuel System, Lubrication, Cooling, Combustion, Crankcase, Piston, Cylinder, Crankshaft, Transmission, Balancer, Cylinder Head/Valves, Alternator/Starter Clutch Transmission Systems: Gearbox, Clutch, Transmission System Chassis Systems: Front Wheel, Steering System, Rear Wheel, Fenders, Exhaust Pipe, Chassis, Frame, Body Panels, Wheels & Tyres Braking Systems: Braking System Suspension Systems: Suspension (Front and Rear) Electrical Systems: Electrical System, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams Bodywork Fixtures: Body & Fixtures, Frame/Body Panels/Exhaust System Engine Fuel System Details: Covers fuel tank, fuel lines, petcock, carburetor (Dell'Orto PHBH series typical), intake manifold, and fuel filter. Engine Lubrication And Cooling Details: Details the oil injection system, oil pump, oil reservoir, coolant pump, radiator, hoses, thermostat, and coolant circuits. Crankshaft Transmission Balancer Details: Explains assembly and disassembly of the crankshaft, counter-balancer, gearbox components, and final drive chain. Front Wheel And Steering System Details: Covers front fork assembly (including suspension adjustments), steering bearings, wheel hub, and braking components. Electrical System Details: Includes stator, rotor, CDI unit, regulator/rectifier, battery, starter motor, lighting circuits, horn, and switchgear. Wiring Diagrams Coverage: Provides detailed, color-coded wiring diagrams for complete electrical system troubleshooting and repair. Procedures Included Diagnostic And Repair Procedures: Complete Tear Down and Rebuild, Diagnostic Procedures, Repair Procedures, Troubleshooting Maintenance Procedures: Periodic Checks & Adjustments, General Maintenance, Scheduled Maintenance Engine Rebuild Procedures: Step-by-step instructions for piston replacement, cylinder head removal, crankshaft bearing service, and complete engine disassembly/reassembly. Torque Specifications: Includes critical torque values for engine fasteners, chassis bolts, and suspension components. Troubleshooting Guide: Comprehensive troubleshooting section to diagnose common performance issues, electrical faults, and mechanical problems. Technical Depth Technical Depth Level: Comprehensive: From basic maintenance to complete engine and chassis rebuilds. Illustrations And Diagrams: Detailed illustrations, exploded diagrams, drawings, photos, and wiring schematics. Special Tools: Implied inclusion of special tool requirements where applicable. 📊 Manual Specifications File Format File Compatibility: Compatible with all versions of Windows & Mac Reader Requirement: Adobe PDF Reader Viewing Options: Can be viewed on any computer, with zoom and printing capabilities. Print Quality Printable Pages: Yes, all pages are printable. Searchability: Yes, searchable text. Bookmarking: Yes, fully bookmarked for easy navigation. Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Two-Stroke, Single Cylinder Engine Displacement: 124.8 cc (approx.) Engine Cooling: Liquid-Cooled Engine Power Output: Varies by market and year, typically around 30-35 HP (for unrestricted models). Engine Fuel System: Carburetor (e.g., Dell'Orto PHBH 28/30) or Fuel Injection (later models, not typically covered by this manual for 1993-2002) Reed Block Details: Information on reed block inspection, cleaning, and replacement of reed petals. Exhaust System Details: Covers exhaust pipe and silencer removal, installation, and maintenance, including the power valve system within the exhaust port. Performance Carburetor Sizes: Commonly 28mm or 30mm Dell'Orto models. Fuel System Reed Valve System: Standard Rotax design with reed block intake. Lubrication Oil System: Separate oil injection system (Autolube). Combustion System Ignition Type: Electronic Ignition (CDI) 🔧 Transmission Standard Transmission Type: 6-Speed Sequential Manual Features Clutch Type: Wet Multi-Plate Clutch 📐 Dimensions Exterior Wheelbase: Approx. 1360-1370 mm (Varies slightly by year/model variant) Weights Dry Weight: Approx. 120-130 kg (Varies) 🛡️ Safety Features Ratings Safety Features Documentation: The manual will detail braking system operation, chassis integrity checks, and electrical system safety. Active Features Braking System Details: Covers front and rear braking systems, including disc brake specifications and caliper maintenance. 💡 Technology Features Infotainment Infotainment Features: Basic analog instrumentation cluster (speedometer, tachometer, odometer, temperature gauge). Driver Assistance Driver Assistance Systems: N/A (Focus on mechanical and electrical systems, no electronic rider aids in this generation). 🔧 Maintenance Service Intervals Oil Change Interval: Detailed in the manual, typically based on mileage or operating hours for the 2-stroke oil. Spark Plug Replacement: Covered in periodic maintenance section, with specific plug types and gaps. Chain Lubrication Adjustment: Routine maintenance procedures covered. Fluid Specifications Engine Oil Type:...
Covers fuel tank, fuel lines, petcock, carburetor (Dell'Orto PHBH series typical), intake manifold, and fuel filter.
Engine Lubrication And Cooling Details:
Details the oil injection system, oil pump, oil reservoir, coolant pump, radiator, hoses, thermostat, and coolant circuits.
Crankshaft Transmission Balancer Details:
Explains assembly and disassembly of the crankshaft, counter-balancer, gearbox components, and final drive chain.
Front Wheel And Steering System Details:
Covers front fork assembly (including suspension adjustments), steering bearings, wheel hub, and braking components.
Electrical System Details:
Includes stator, rotor, CDI unit, regulator/rectifier, battery, starter motor, lighting circuits, horn, and switchgear.
Wiring Diagrams Coverage:
Provides detailed, color-coded wiring diagrams for complete electrical system troubleshooting and repair.
Procedures Included
Diagnostic And Repair Procedures:
Complete Tear Down and Rebuild, Diagnostic Procedures, Repair Procedures, Troubleshooting
Maintenance Procedures:
Periodic Checks & Adjustments, General Maintenance, Scheduled Maintenance
Engine Rebuild Procedures:
Step-by-step instructions for piston replacement, cylinder head removal, crankshaft bearing service, and complete engine disassembly/reassembly.
Torque Specifications:
Includes critical torque values for engine fasteners, chassis bolts, and suspension components.
Troubleshooting Guide:
Comprehensive troubleshooting section to diagnose common performance issues, electrical faults, and mechanical problems.
Technical Depth
Technical Depth Level:
Comprehensive: From basic maintenance to complete engine and chassis rebuilds.
Illustrations And Diagrams:
Detailed illustrations, exploded diagrams, drawings, photos, and wiring schematics.
Special Tools:
Implied inclusion of special tool requirements where applicable.
📊 Manual Specifications
File Format
File Compatibility:
Compatible with all versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Viewing Options:
Can be viewed on any computer, with zoom and printing capabilities.
Print Quality
Printable Pages:
Yes, all pages are printable.
Searchability:
Yes, searchable text.
Bookmarking:
Yes, fully bookmarked for easy navigation.
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-Stroke, Single Cylinder
Engine Displacement:
124.8 cc (approx.)
Engine Cooling:
Liquid-Cooled
Engine Power Output:
Varies by market and year, typically around 30-35 HP (for unrestricted models).
Engine Fuel System:
Carburetor (e.g., Dell'Orto PHBH 28/30) or Fuel Injection (later models, not typically covered by this manual for 1993-2002)
Reed Block Details:
Information on reed block inspection, cleaning, and replacement of reed petals.
Exhaust System Details:
Covers exhaust pipe and silencer removal, installation, and maintenance, including the power valve system within the exhaust port.
Performance
Carburetor Sizes:
Commonly 28mm or 30mm Dell'Orto models.
Fuel System
Reed Valve System:
Standard Rotax design with reed block intake.
Lubrication
Oil System:
Separate oil injection system (Autolube).
Combustion System
Ignition Type:
Electronic Ignition (CDI)
🔧 Transmission
Standard
Transmission Type:
6-Speed Sequential Manual
Features
Clutch Type:
Wet Multi-Plate Clutch
📐 Dimensions
Exterior
Wheelbase:
Approx. 1360-1370 mm (Varies slightly by year/model variant)
Weights
Dry Weight:
Approx. 120-130 kg (Varies)
🛡️ Safety Features
Ratings
Safety Features Documentation:
The manual will detail braking system operation, chassis integrity checks, and electrical system safety.
Active Features
Braking System Details:
Covers front and rear braking systems, including disc brake specifications and caliper maintenance.
💡 Technology Features
Infotainment
Infotainment Features:
Basic analog instrumentation cluster (speedometer, tachometer, odometer, temperature gauge).
Driver Assistance
Driver Assistance Systems:
N/A (Focus on mechanical and electrical systems, no electronic rider aids in this generation).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Detailed in the manual, typically based on mileage or operating hours for the 2-stroke oil.
Spark Plug Replacement:
Covered in periodic maintenance section, with specific plug types and gaps.
Chain Lubrication Adjustment:
Routine maintenance procedures covered.
Fluid Specifications
Engine Oil Type:
Specific 2-stroke premix or injection oil requirements will be listed.
Coolant Type:
Specific coolant mixture (e.g., ethylene glycol based) and capacity detailed.
Gearbox Oil Type:
Specific transmission oil viscosity (e.g., SAE 75W/90 or similar) and capacity will be provided.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (specific to Aprilia recommendation).
Known Issues
Common Maintenance Points:
The manual will guide on typical wear items like clutch plates, piston rings, and exhaust power valves for this 2-stroke engine.
Carburetor Tuning:
Detailed procedures for carburetor cleaning, adjustment, and jetting for various conditions.
Power Valve Maintenance:
Specific attention to the mechanical power valve system, which requires regular cleaning and adjustment for optimal performance.
Electrical Connector Corrosion:
Manual will guide on locating and maintaining electrical connectors, a common area for corrosion on older bikes.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer known for its sport motorcycles.
Model Evolution
Rs 125 Legacy:
The RS 125 is a long-standing sportbike in Aprilia's lineup, celebrated for its performance and handling, often seen as a gateway to larger sportbikes.
Production
Production Period:
The RS 125 has been in continuous production for many years, with the 1993-2002 generation representing a significant period of its development.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Aprilia RS 125 is widely recognized for its performance and handling capabilities within the 125cc sportbike segment.
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