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Aprilia RS125 RS 125 2006 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2006 Codes Engine Code: Rotax 122 (assumed, common for this model) 👋 Introduction Market Position Positioning: High-performance lightweight sportbike, popular for track days and spirited street riding. Competitive Analysis Competitors: Yamaha YZF-R125, Honda CBR125R, Kawasaki Ninja 125. Key Features Features: Aggressive styling, high-revving two-stroke engine (typical for this era), advanced chassis components, lightweight construction. 📋 Manual Details Coverage Areas Coverage: All Models, Engines, Trim, Transmissions Types for Aprilia RS125 2006 Page Count Page Count: Hundreds of pages (as stated in description) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download Zoom Functionality Zoom In Out: YES Delivery Method Delivery: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Electrical System Coverage: Detailed diagnostics and repair of the electrical system, including wiring diagrams. Procedures Included Procedures: Service, Maintenance, Troubleshooting, Diagnostic, Repair, Disassembly, Assembly, Cleaning, Reinstallation, Electrical Service Procedures Repair Procedures: Step-by-step repair procedures, including disassembly, assembly, cleaning, and reinstallation. Diagnostic Procedures: Most comprehensive diagnostic information as used by professional technicians. Technical Depth Depth: Professional Technical, Detailed Step-by-Step Procedures, Critical Specifications, Troubleshooting and Electrical Diagrams Data Accuracy: Original manufacturer information, most accurate and complete available. Critical Information: Notes, cautions, and warnings throughout each chapter pinpoint critical information. Instruction Format: Numbered instructions guide you through every repair procedure step by step. Bold figure numbers help quickly match illustrations with instructions. Part Identification: Enlarged inset helps identify and examine parts in detail. Diagrams Illustrations: Hundreds of pages of diagrams and detailed information, including electrical wiring diagrams. Troubleshooting Troubleshooting Guides: Comprehensive troubleshooting and electrical service procedures combined with detailed wiring diagrams. Navigation Table Of Contents: Numbered table of contents for easy and fast information retrieval. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 2-stroke, liquid-cooled Displacement: 124.8 cc (approximate, common for RS125) Bore X Stroke: 54 x 54.5 mm (typical for Rotax 122) Power Output: Approx. 30-34 HP (depending on market restrictions and tuning) Torque: Approx. 23 Nm (17 lb-ft) at ~8,000 RPM (typical) Performance Redline: Approx. 10,500 - 11,000 RPM Compression Ratio: Approx. 12.5:1 (typical for performance 2-stroke) Fuel System Carburetor: Dell'Orto PHBH 28 (common, manual will detail settings) Fuel Type: Unleaded gasoline, minimum 95 octane recommended. Fuel Capacity: 7.5 Liters (1.98 US gallons, approximate) Engine Lubrication Lubrication Type: Premix or separate oil injection system (manual will specify details). Oil Type: High-quality 2-stroke motorcycle oil (API TC or JASO FD rated). Cooling System Cooling Type: Liquid-cooled with thermostat-controlled fan assist. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Weights Dry Weight: Approx. 130 kg (287 lbs) Wet Weight: Approx. 140 kg (309 lbs) Exterior Length: Approx. 1950 mm (76.8 in) Width: Approx. 720 mm (28.3 in) (excluding mirrors) Height: Approx. 1140 mm (44.9 in) (seat height) Wheelbase: Approx. 1375 mm (54.1 in) Seat Height: Approx. 820 mm (32.3 in) 🛡️ Safety Features Active Features Brakes Front: Single 320mm disc with 4-piston caliper (e.g., Brembo) Brakes Rear: Single 220mm disc with 2-piston caliper Passive Features Chassis Frame: Aluminum twin-spar perimeter frame Suspension Front: Upside-down telescopic forks, 40mm diameter (e.g., Marzocchi or Showa), adjustable preload/rebound (common) Suspension Rear: Monoshock with progressive linkage, adjustable preload/rebound 💡 Technology Features Infotainment Infotainment System: Not applicable (basic instrumentation). Driver Assistance Assistance Features: None (mechanical systems). Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change: Every 3,000 km or 12 months (engine oil for gearbox), manual will specify precise intervals. Spark Plug Check: Every 2,000 km or annually. Top End Rebuild: Recommended every 10,000 - 15,000 km for optimal performance on 2-stroke engines. Air Filter Cleaning: Recommended every 2,000 - 3,000 km, or more frequently in dusty conditions. Fluid Specifications Engine Oil Type: Refer to manual for specific gearbox oil specification (e.g., SAE 75W/90 synthetic). Coolant Type: Ethylene glycol based coolant with corrosion inhibitors (50/50 mix with distilled water recommended). Known Issues Common Problems: Carburetor jetting sensitivity, potential for wear on the power valve system, occasional electrical gremlins, clutch wear. Preventative Maintenance: Regular cleaning of the air filter, proper oil mix for fuel, consistent chain lubrication, and checking spark plug condition are crucial. 📚 Vehicle History Brand Heritage Heritage: Aprilia has a strong racing heritage, particularly in smaller displacement classes, known for performance-oriented sportbikes. Model Evolution Evolution: The RS125 has been a staple in Aprilia's lineup for many years, evolving with chassis...
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Aprilia RS125 RS 125 2006 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Year:
2006
Codes
Engine Code:
Rotax 122 (assumed, common for this model)
👋 Introduction
Market Position
Positioning:
High-performance lightweight sportbike, popular for track days and spirited street riding.
Competitive Analysis
Competitors:
Yamaha YZF-R125, Honda CBR125R, Kawasaki Ninja 125.
Key Features
Features:
Aggressive styling, high-revving two-stroke engine (typical for this era), advanced chassis components, lightweight construction.
📋 Manual Details
Coverage Areas
Coverage:
All Models, Engines, Trim, Transmissions Types for Aprilia RS125 2006
Page Count
Page Count:
Hundreds of pages (as stated in description)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
Zoom Functionality
Zoom In Out:
YES
Delivery Method
Delivery:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Electrical System Coverage:
Detailed diagnostics and repair of the electrical system, including wiring diagrams.
Procedures Included
Procedures:
Service, Maintenance, Troubleshooting, Diagnostic, Repair, Disassembly, Assembly, Cleaning, Reinstallation, Electrical Service Procedures
Repair Procedures:
Step-by-step repair procedures, including disassembly, assembly, cleaning, and reinstallation.
Diagnostic Procedures:
Most comprehensive diagnostic information as used by professional technicians.
Technical Depth
Depth:
Professional Technical, Detailed Step-by-Step Procedures, Critical Specifications, Troubleshooting and Electrical Diagrams
Data Accuracy:
Original manufacturer information, most accurate and complete available.
Critical Information:
Notes, cautions, and warnings throughout each chapter pinpoint critical information.
Instruction Format:
Numbered instructions guide you through every repair procedure step by step. Bold figure numbers help quickly match illustrations with instructions.
Part Identification:
Enlarged inset helps identify and examine parts in detail.
Diagrams
Illustrations:
Hundreds of pages of diagrams and detailed information, including electrical wiring diagrams.
Troubleshooting
Troubleshooting Guides:
Comprehensive troubleshooting and electrical service procedures combined with detailed wiring diagrams.
Navigation
Table Of Contents:
Numbered table of contents for easy and fast information retrieval.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full Printable
Binding Type
Binding Type:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 2-stroke, liquid-cooled
Displacement:
124.8 cc (approximate, common for RS125)
Bore X Stroke:
54 x 54.5 mm (typical for Rotax 122)
Power Output:
Approx. 30-34 HP (depending on market restrictions and tuning)
Torque:
Approx. 23 Nm (17 lb-ft) at ~8,000 RPM (typical)
Performance
Redline:
Approx. 10,500 - 11,000 RPM
Compression Ratio:
Approx. 12.5:1 (typical for performance 2-stroke)
Fuel System
Carburetor:
Dell'Orto PHBH 28 (common, manual will detail settings)
Fuel Type:
Unleaded gasoline, minimum 95 octane recommended.
Fuel Capacity:
7.5 Liters (1.98 US gallons, approximate)
Engine Lubrication
Lubrication Type:
Premix or separate oil injection system (manual will specify details).
Oil Type:
High-quality 2-stroke motorcycle oil (API TC or JASO FD rated).
Cooling System
Cooling Type:
Liquid-cooled with thermostat-controlled fan assist.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Weights
Dry Weight:
Approx. 130 kg (287 lbs)
Wet Weight:
Approx. 140 kg (309 lbs)
Exterior
Length:
Approx. 1950 mm (76.8 in)
Width:
Approx. 720 mm (28.3 in) (excluding mirrors)
Height:
Approx. 1140 mm (44.9 in) (seat height)
Wheelbase:
Approx. 1375 mm (54.1 in)
Seat Height:
Approx. 820 mm (32.3 in)
🛡️ Safety Features
Active Features
Brakes Front:
Single 320mm disc with 4-piston caliper (e.g., Brembo)
Brakes Rear:
Single 220mm disc with 2-piston caliper
Passive Features
Chassis Frame:
Aluminum twin-spar perimeter frame
Suspension Front:
Upside-down telescopic forks, 40mm diameter (e.g., Marzocchi or Showa), adjustable preload/rebound (common)
Suspension Rear:
Monoshock with progressive linkage, adjustable preload/rebound
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic instrumentation).
Driver Assistance
Assistance Features:
None (mechanical systems).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 km or 12 months (engine oil for gearbox), manual will specify precise intervals.
Spark Plug Check:
Every 2,000 km or annually.
Top End Rebuild:
Recommended every 10,000 - 15,000 km for optimal performance on 2-stroke engines.
Air Filter Cleaning:
Recommended every 2,000 - 3,000 km, or more frequently in dusty conditions.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific gearbox oil specification (e.g., SAE 75W/90 synthetic).
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (50/50 mix with distilled water recommended).
Known Issues
Common Problems:
Carburetor jetting sensitivity, potential for wear on the power valve system, occasional electrical gremlins, clutch wear.
Preventative Maintenance:
Regular cleaning of the air filter, proper oil mix for fuel, consistent chain lubrication, and checking spark plug condition are crucial.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia has a strong racing heritage, particularly in smaller displacement classes, known for performance-oriented sportbikes.
Model Evolution
Evolution:
The RS125 has been a staple in Aprilia's lineup for many years, evolving with chassis and engine updates to maintain its performance credentials.
Production
Production Era:
The second generation RS125, including the 2006 model, featured significant styling and chassis improvements over earlier models.
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