Aprilia RST Mille Futura 2001-2011 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Futura Common Nickname: Mille Futura Generation Production Years: 2001-2011 Codes Vin Prefix: ZDM 👋 Introduction Market Position Description: The Aprilia RST Mille Futura was positioned as a high-performance sport-touring motorcycle, blending the potent engine and chassis of the RSV Mille with a more comfortable and practical riding posture and luggage-carrying capabilities. Target Audience: Riders seeking a versatile sportbike capable of comfortable long-distance touring without sacrificing performance. Competitive Analysis Competitors: Competed against other premium sport-touring machines of its era such as the Ducati ST series, BMW R1100S/R1150RS, Honda VFR800, and Yamaha YZF1000R Thunderace. Key Features Features: V-twin engine, sophisticated chassis and suspension, aerodynamic fairings, integrated luggage options, comfortable ergonomics for longer distances. 📋 Manual Details Coverage Areas Applicable Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Estimated Page Count: 500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, disassembly, assembly, tuning, lubrication, cooling system, fuel system, exhaust system. Transmission: Clutch operation, gearbox disassembly and assembly, gear shifting mechanism, lubrication. Chassis And Frame: Frame inspection and repair, swingarm, rear suspension, steering head bearings. Suspension: Front fork (Öhlins/Marzocchi variants) service and overhaul, rear shock absorber service, adjustment procedures. Brakes: Brake fluid replacement, caliper service, master cylinder overhaul, bleeding procedures, disc inspection, ABS system diagnostics (if applicable). Electrical System: Wiring diagrams, battery maintenance, charging system (alternator, regulator/rectifier), ignition system, lighting, starter motor, ECU diagnostics, sensor testing. Fuel System: Fuel injection system (ECU, injectors, throttle body), fuel pump, fuel filter replacement, pressure testing. Cooling System: Radiator service, fan operation, coolant replacement, thermostat testing. Exhaust System: Muffler and pipe inspection, gasket replacement. Bodywork And Fairings: Fairing removal and installation, seat, tank, and other body panel procedures. Ignition System: Spark plug selection and replacement, coil testing, ignition timing (ECU controlled). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, lubrication points, valve clearance checks. Troubleshooting: Diagnostic charts, common problems and solutions, fault code interpretation. Repair: Detailed step-by-step repair instructions for all major components and systems. Disassembly And Assembly: Complete instructions for taking apart and reassembling all major motorcycle systems. Torque Specifications: Essential torque values for critical fasteners and components. Wiring Diagrams: Comprehensive, color-coded wiring schematics for easy electrical troubleshooting. Tire Replacement: Procedures for tire removal, mounting, and balancing, including wheel bearing service. Wheel Alignment: Guidelines for checking and adjusting steering head and rear wheel alignment. Diagnostic Flowcharts: Step-by-step flowcharts to diagnose common running issues and electrical faults. Technical Depth Depth: Comprehensive, covering everything from basic servicing to complete engine rebuilds and advanced diagnostics. Diagnostic Tools: Information on using diagnostic tools and interpreting error codes from the ECU. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Printability: Printable pages for on-the-go use in the workshop. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: Aprilia Rotax 60 Degree V-Twin, Four-Stroke Displacement: 998 cc (997.6 cc) Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower Peak: Approx. 130 hp (97 kW) @ 9200 rpm (depending on variant/market) Torque Peak: Approx. 100 Nm (74 lb-ft) @ 7500 rpm (depending on variant/market) Fuel System Injection: Electronic Fuel Injection (ECU controlled) Fuel Type: Unleaded gasoline, 95 RON recommended 🔧 Transmission Standard Type: 6-speed constant mesh Features Clutch: Wet, multi-plate, hydraulically actuated Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2140 mm (84.3 in) Width: Approx. 770 mm (30.3 in) (at handlebars) Height: Approx. 1230 mm (48.4 in) (at windscreen) Weights Dry Weight: Approx. 205 kg (452 lbs) Wet Weight: Approx. 230 kg (507 lbs) (fully fueled) Fuel Capacity: 25 Liters (6.6 US gal) 🛡️ Safety Features Ratings Crash Test Data: Motorcycles typically do not undergo standardized crash testing like cars; safety focus is on handling, braking, and rider aids. Active Features Braking System: Dual 320mm discs with 4-piston calipers (front), Single 270mm disc with 2-piston caliper (rear). Optional ABS available on some models. Lighting: Halogen headlights, LED taillight. Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and light weight. Windscreen: Adjustable windscreen for rider protection from wind blast. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination cluster with tachometer, speedometer, odometer, trip meters, fuel gauge, engine temperature, clock. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on certain model years and configurations. Connectivity Usb Charging: Not standard; aftermarket solutions often installed. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 - 10,000 km (3,700 - 6,200 miles) or annually. Valve Clearance Check: Every 20,000 - 24,000 km (12,500 - 15,000 miles). Chain Lubrication: Every 500 km (300 miles) and after washing or riding in rain....
The Aprilia RST Mille Futura was positioned as a high-performance sport-touring motorcycle, blending the potent engine and chassis of the RSV Mille with a more comfortable and practical riding posture and luggage-carrying capabilities.
Target Audience:
Riders seeking a versatile sportbike capable of comfortable long-distance touring without sacrificing performance.
Competitive Analysis
Competitors:
Competed against other premium sport-touring machines of its era such as the Ducati ST series, BMW R1100S/R1150RS, Honda VFR800, and Yamaha YZF1000R Thunderace.
Key Features
Features:
V-twin engine, sophisticated chassis and suspension, aerodynamic fairings, integrated luggage options, comfortable ergonomics for longer distances.
Regularly check charging system voltage, ensure proper battery maintenance, keep electrical connectors clean and dry, consider upgrading regulator/rectifier if experiencing charging problems.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia has a strong racing heritage and a reputation for building high-performance, technologically advanced motorcycles.
Model Evolution
Lineage:
Evolved from the RSV Mille sportbike, adapting its potent V-twin engine and chassis for a more versatile sport-touring application. Minor updates occurred throughout its production run, including suspension and ECU tuning.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
While not a heavily awarded model in terms of specific accolades, the Mille Futura was praised for its powerful engine and capable chassis in contemporary reviews.
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