🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2004 Engine Type Designation: Rotax 998cc V-Twin (shared with some contemporary BMW models) Codes Chassis Code: RP Generation Generation Name: Second Generation (RSV-R/Factory variants introduced) 👋 Introduction Market Position Category: Superbike Target Audience: Performance motorcycle enthusiasts, owners seeking to perform their own maintenance and repairs, mechanics. Competitive Analysis Competitors: Ducati 996/998, Yamaha YZF-R1, Honda CBR900RR, Suzuki GSX-R1000. Key Features Features: V-twin engine, advanced chassis, racing heritage, strong performance characteristics. 📋 Manual Details Coverage Areas Coverage Type: Full Service Repair Page Count Estimated Pages: Over 500 Manual Type Type: Service/Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, tuning, diagnostics, component inspection, lubrication system, cooling system, fuel injection system, exhaust system. Transmission: Clutch operation, gearbox disassembly and reassembly, shift mechanism, maintenance, troubleshooting. Chassis And Frame: Frame inspection, geometry, steering head bearing maintenance, swingarm assembly, rear shock absorber, linkage system. Suspension: Front fork (Öhlins/Showa depending on variant) disassembly, service, and adjustment; rear shock absorber service and adjustment; spring rates and damping characteristics. Brakes: Front and rear brake system maintenance, caliper service, master cylinder overhaul, hydraulic fluid replacement, bleeding procedures, disc inspection. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), ignition system, lighting, instrumentation, starter motor, fault finding. Fuel System: Fuel pump, injectors, fuel pressure regulator, throttle bodies, ECU mapping basics. Bodywork And Fairings: Fairing removal and installation, seat, fuel tank, minor bodywork repair. Cooling System: Radiator inspection and cleaning, fan operation, thermostat testing, water pump service. Exhaust System: Muffler removal and replacement, catalytic converter inspection (if applicable). Procedures Included Maintenance: Oil and filter changes, chain adjustment and lubrication, air filter replacement, spark plug replacement, brake fluid flush, coolant flush, valve clearance checks and adjustment. Troubleshooting: Diagnostic procedures for common issues, error code interpretation (if applicable), symptom-based troubleshooting guides. Rebuild: Complete engine rebuild, gearbox overhaul, suspension component refurbishment. Diagnostics: Step-by-step diagnostic flowcharts for common issues, sensor testing procedures, wiring continuity checks. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and chassis rebuilds, including detailed torque specifications and procedures for dismantling and reassembling all major components. Manual Type Manual Sections: Includes detailed diagrams, exploded views, specifications tables, and step-by-step repair instructions. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution scans with clear diagrams and text. Binding Type Binding: Not applicable for digital format; printable pages. Paper Type Paper Quality: Not applicable for digital format; designed for digital viewing and printing. ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin (90-degree) Displacement: 998 cc (for Mille model, some variants may be 996cc or 1078cc for Mille R/Factory variants of similar era) Bore X Stroke: 97.0 mm x 67.5 mm (approximate, actual may vary slightly) Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 128-130 hp @ 9500 rpm (standard Mille) Torque: Approx. 72-74 lb-ft @ 7000 rpm (standard Mille) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection Throttle Body Size: 54 mm (typical) Cooling System Cooling Type: Liquid-cooled Lubrication System Oil Type Recommendation: Full synthetic motorcycle oil, API SG or higher, JASO MA certified (e.g., Motul 5100 15W-50) Oil Capacity Engine Oil Capacity: Approx. 3.7 liters (with filter change) Ignition System Ignition Type: Digital electronic ignition Spark Plugs Spark Plug Type: NGK CR9EK (or equivalent, refer to manual for exact specification) 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Hydraulically operated wet multi-plate clutch Features Gear Ratios: Specific gear ratios detailed in the manual for each gear. Fluid Specifications Transmission Oil Type: Refer to manual for specific gearbox oil. Often a dedicated motorcycle gearbox oil or shared engine oil if specified by manufacturer. 📐 Dimensions Exterior Length: Approx. 2040 mm Width: Approx. 720 mm (at handlebars) Height: Approx. 1140 mm (at seat) Weights Dry Weight: Approx. 185 kg Wet Weight: Approx. 203 kg (with all fluids) Fuel Capacity Fuel Tank Capacity: Approx. 21 liters 🛡️ Safety Features Ratings Safety Certification: Not applicable in the same way as automobiles; compliant with relevant motorcycle safety standards of the era. Active Features Braking System: Dual 320mm front discs with 4-piston radial calipers; Single 220mm rear disc with 2-piston caliper. Front Suspension Features: Adjustable preload, compression, and rebound damping. Passive Features Frame Design: Aluminum twin-spar frame providing high rigidity. Lighting: Dual halogen headlights, LED taillight. 💡 Technology Features Infotainment Infotainment System: None (typical for a 2004 superbike) Driver Assistance Driver Assistance Features: None (ABS was not standard or widely available on this model). Instrumentation Dashboard: Analog tachometer, digital speedometer, LCD multi-function display (odometer, trip meters, clock, etc.). Lighting Headlights: Dual Halogen 🔧 Maintenance Service Intervals Oil Filter Change: Every 5,000-7,500 km or annually Valve Clearance Check: Every 10,000-15,000 km Spark Plug Replacement: Every 10,000-15,000 km Brake Fluid Flush: Every 2 years Coolant Flush: Every 2-3 years Fluid Specifications...