🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2000 Codes Engine Code Variant: Rotax V60 Magnesium 👋 Introduction Market Position Positioning: High-performance sportbike, premium segment Competitive Analysis Competitors 2000: Ducati 996, Yamaha YZF-R1, Suzuki GSX-R750/1000, Honda CBR900RR/929RR, Kawasaki ZX-9R Key Features Engine Layout: 90-degree V-Twin (Rotax V60 Magnesium) Frame Material: Aluminum twin-spar frame Suspension Frontend: Adjustable upside-down (USD) forks Suspension Backend: Monoshock rear suspension with adjustable linkage 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and service Page Count Estimated Page Count: Extensive (typical service manuals of this era are 500+ pages) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, disassembly, assembly, tuning Fuel System: Fuel injection system diagnostics, cleaning, component testing, adjustment Lubrication Cooling: Lubrication system design, oil flow, oil pump, oil filter replacement, cooling system maintenance, coolant replacement, radiator service Transmission Clutch: Gearbox disassembly/assembly, clutch operation, clutch plate replacement, gear inspection, transmission fluid service Electrical System: Wiring diagrams, lighting, meters, switches, battery, charging system (alternator/starter clutch), ignition system, electric starter operation and repair Chassis Suspension Brakes: Front wheel and steering system, rear wheel system, suspension setup and repair (front forks, rear shock), braking system diagnostics and component replacement (calipers, master cylinders, lines) Bodywork Exhaust: Fenders, exhaust pipe maintenance and removal, body panels, frame inspection, general chassis maintenance Procedures Included Maintenance: Periodic checks and adjustments, fluid level checks, filter replacements, chain adjustment, brake pad wear checks Repair: Component-level repair for all major systems Diagnostics: Troubleshooting guides for common issues and symptoms Rebuild: Engine rebuild, gearbox rebuild, suspension rebuild procedures Technical Depth Depth: Professional technician level, covering diagnostics, repair, and rebuilding 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: All pages printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 90-degree V-twin Displacement: 998 cc (60.9 cu in) Bore X Stroke: 97 mm x 68 mm Compression Ratio: 10.8:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Est: 128 hp (95.5 kW) @ 9,500 rpm (approx.) Torque Est: 73 lb-ft (99 Nm) @ 7,500 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), possibly Weber or Marelli system for this year Fuel Type: Unleaded gasoline, 95 RON (91 AKI) or higher recommended Lubrication System Oil Type Recommendation: Fully synthetic motorcycle oil, SAE 10W-40, API SG, JASO MA Oil Capacity: Approx. 3.4 liters (3.6 US qt) with filter change Cooling System Coolant Type: Ethylene glycol-based coolant (50/50 mix with distilled water) Ignition System Ignition Type: Digital electronic ignition with variable ignition timing Alternator Starter Alternator Output: AC generator, output typically around 300-400W 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet multi-plate clutch, hydraulically operated Final Drive: O-ring sealed chain Fluid Specifications Transmission Oil Type: Refer to engine oil specification (often shared, or specific gear oil) 📐 Dimensions Exterior Length: Approx. 2060 mm (81.1 in) Width: Approx. 720 mm (28.3 in) Height: Approx. 1140 mm (44.9 in) Weights Dry Weight: Approx. 185 kg (408 lbs) Wet Weight Est: Approx. 203 kg (448 lbs) with fluids Wheels Tires Front Tire Size: 120/70 ZR17 Rear Tire Size: 190/50 ZR17 Front Wheel Type: 3.50x17 inch, Aluminum alloy Rear Wheel Type: 6.00x17 inch, Aluminum alloy 🛡️ Safety Features Active Features Braking System Front: Dual 320 mm discs, 4-piston radial calipers Braking System Rear: Single 220 mm disc, 2-piston caliper Passive Features Frame Construction: Rigid aluminum twin-spar frame for stability 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, basic indicator lights. Driver Assistance Traction Control: N/A (Traction control was not a standard feature on this model year) Connectivity Connectivity Features: N/A (No Bluetooth or advanced connectivity features) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km (1,800-3,000 miles) or annually Spark Plug Replacement: Every 10,000-15,000 km (6,000-9,000 miles) Chain Maintenance: Lubrication and adjustment every 500-1,000 km (300-600 miles) Valve Clearance Check: Typically around 10,000-20,000 km (6,000-12,000 miles), dependent on engine wear and previous adjustments Fluid Specifications Brake Fluid Type: DOT 4 or DOT 5.1 (check manual for precise spec) Coolant Capacity: Approx. 2.1 liters (2.2 US qt) Known Issues Common Wear Items: Clutch plates, brake pads, chain and sprockets, fork seals, fuel pump issues (less common but possible). Electrical Gremlins: While generally robust, early Aprilia models can occasionally exhibit minor electrical connection issues if not maintained. Regulator Rectifier: While not as notorious as some other brands, checking the charging system components (stator, rectifier) is always prudent during major services. 📚 Vehicle History Brand Heritage Brand Focus: Aprilia is renowned for its racing heritage and high-performance motorcycles, particularly in the sportbike and Supermoto categories. Model Evolution Rsv Mille Introduction: The RSV Mille was introduced in 1998 as...