🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 Codes Engine Code Suffix: Early models may have R-variant specific codes, refer to manual for exact VIN decoding. 👋 Introduction Market Position Description: The Aprilia RSV Mille of the 2000s was a flagship sportbike, known for its potent V-twin engine, advanced chassis, and racing pedigree. It competed with European and Japanese superbikes of its era. Competitive Analysis Competitors: Key competitors included the Ducati 996/998, Yamaha YZF-R1, Honda CBR900RR Fireblade, Suzuki GSX-R1000, and Kawasaki ZX-9R. Key Features Engine Type: 90-degree V-twin engine, often referred to as the 'Rotax' engine, a hallmark of Aprilia's performance motorcycles. Chassis Design: Lightweight aluminum frame, advanced Öhlins or Showa suspension components (depending on sub-model/year), and high-performance braking systems. Manual Value Proposition Benefit To Owner: Empowers owners to perform comprehensive maintenance and repairs, reducing reliance on expensive dealership services and enhancing the longevity and performance of the motorcycle. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, maintenance, and restoration of the 2002 Aprilia RSV Mille. Secondary Coverage: Includes diagnostic procedures, troubleshooting guides, and technical specifications for all major systems. Page Count Total Pages: 386 Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Full rebuild, disassembly/assembly, fuel injection, lubrication, cooling, combustion system, cylinder head, valves, crankcase, piston, cylinder, crankshaft, balancer. Transmission Clutch: Gearbox overhaul, clutch inspection and replacement, transmission system components. Electrical: Alternator, starter clutch, battery/charging system, ignition system, electric starter, lights, meters, switches, wiring diagrams. Chassis Suspension: Front wheel and steering system, rear wheel system, chassis, suspension (front and rear), frame, body panels. Brakes: Braking system components and procedures. Bodywork Exhaust: Fenders, exhaust pipe, body fixtures. Procedures Included Maintenance: Periodic checks, adjustments, fluid changes, filter replacements. Repair: Detailed step-by-step repair instructions for all major components and systems. Diagnostics Troubleshooting: Comprehensive diagnostic procedures and troubleshooting guides for common issues. Rebuild Refurbishment: Procedures for complete disassembly, rebuilding, and refurbishment of the motorcycle. Technical Depth Depth: Extremely high. Covers everything from basic maintenance to full engine and gearbox rebuilds, including detailed electrical schematics and diagnostic flowcharts. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Print Quality Printability: Printable without any restriction Binding Type Binding: Digital Download (PDF) Paper Type Paper Type Equivalent: N/A (Digital PDF) Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke Engine Displacement: Approximately 998cc (depending on specific variant, e.g., RSV Mille R). Bore X Stroke: Typically 97 mm x 68 mm (refer to manual for precise figures). Performance Horsepower: Around 120-130 HP (at crank, varies by market and specific model year). Torque: Around 95-100 Nm (at crank, varies). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) by brands like Weber-Marelli or Keihin. Fuel Type: Unleaded gasoline (95 RON or higher recommended). Lubrication Oil Type: JASO MA certified motorcycle specific semi-synthetic or fully synthetic 10W-40 or 10W-50 oil (refer to manual for exact specification and capacity). Cooling Cooling System: Liquid-cooled, with specific coolant mixture (e.g., 50% distilled water and 50% ethylene glycol coolant). 🔧 Transmission Standard Transmission Type: 6-speed sequential constant mesh Optional Clutch Type: Hydraulically actuated wet multi-plate clutch. Features Final Drive: Chain drive Gearbox Oil: Specific motorcycle transmission oil or equivalent (refer to manual for grade and capacity). 📐 Dimensions Exterior Length: Approximately 2050 mm (refer to manual for exact figure). Width: Approximately 720 mm (refer to manual for exact figure). Height: Approximately 1120 mm (refer to manual for exact figure). Weights Dry Weight: Around 195-200 kg (depending on model variant). Fuel Capacity: Approximately 18 liters. 🛡️ Safety Features Ratings Safety Features Origin: Designed with advanced braking and chassis stability for high-performance riding. Active Features Braking System: Dual 320mm discs with radial-mount calipers (e.g., Brembo) at the front, single 220mm disc with 2-piston caliper at the rear. ABS was not standard on most 2002 models. Suspension: Fully adjustable front forks (e.g., Showa or Öhlins) and rear monoshock suspension for optimal handling and stability. Passive Features Frame: Robust aluminum twin-spar frame for structural integrity. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and digital speedometer, with essential warning lights and indicators. No modern infotainment systems. Driver Assistance Electronics: Primarily focused on engine management (EFI) and ignition timing. No advanced rider aids like traction control or multiple rider modes were standard on the 2002 model. Connectivity Connectivity Features: N/A (Motorcycle of its era). 🔧 Maintenance Service Intervals Oil Filter Change: Every 5,000-7,000 km or annually (refer to manual for precise intervals). Valve Clearance Check: Typically around 10,000-20,000 km intervals, critical for engine performance (refer to manual for exact spec). Chain Lubrication Adjustment: Regularly, based on mileage and riding conditions (e.g., every 500-1000 km). Fluid Specifications Brake Fluid: DOT 4 or DOT 5.1 (refer to manual). Coolant: 50/50 mix of distilled water and quality...