Basic Information Identification Make: Aprilia Model: RSV Mille Model Years Covered: 2001, 2002, 2003 Product Type: Workshop Service Repair Manual Codes Chassis Codes: RP, RPV Engine Codes: Rotax 60-Degree V-Twin (specific codes may vary, e.g., 1000 R) Introduction Market Position Target Audience: Enthusiasts and DIY mechanics looking to perform maintenance and repairs on their Aprilia RSV Mille Competitive Analysis Advantage: Provides professional-level, manufacturer-sourced information comparable to dealer-specific manuals, offering significant cost savings on repairs. Key Features Value Proposition: Empowers owners to perform maintenance and repairs themselves, saving time and money, ensuring proper upkeep of their high-performance motorcycle. Format Benefit Digital Advantage: Electronic format allows for easy printing of specific sections, keeping the original manual clean. Manual Details Coverage Areas General Coverage: All Models, Engines, Trim, and Transmission Types for specified years Page Count Estimated Page Count: Hundreds (specific number not provided, but described as extensive) Manual Type Type: Original Workshop Service Repair Manual Language Language: English Format File Format: PDF Download Delivery Method: Instant Download Searchability: Likely searchable due to PDF format, allowing users to quickly find specific topics or keywords. Manual Coverage Systems Covered Core Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Electrical System Detail: Includes wiring diagrams, component testing, troubleshooting of starting system, charging system, ignition system, lighting, and instrumentation. Procedures Included Repair And Maintenance: Diagnostic, Service, Maintenance, Repair, Troubleshooting, Disassembly, Assembly, Cleaning, Reinstallation Procedures Engine Rebuild: Detailed procedures for engine disassembly, inspection, component replacement, and reassembly, covering critical tolerances and specifications. Technical Depth Depth: Professional Technician Level, Including Detailed Diagrams and Specific Vehicle Repair Information Diagnostic Tools: Information is geared towards diagnosis of mechanical and electrical faults, enabling accurate identification of problems and their solutions. Documentation Diagrams And Illustrations: Hundreds of diagrams, detailed information, pictures, drawings, photos, enlarged inset details Troubleshooting Electrical Troubleshooting: Combined troubleshooting and electrical service procedures with detailed wiring diagrams Manual Specifications File Format Readability: Zoom IN/OUT Print Quality Printability: Full Printable Requirements Software: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac Engine Specifications Primary Engine Engine Type: V-Twin, Four-Stroke Displacement: 998 cc Cooling System: Liquid-Cooled Performance Horsepower: Approx. 133 hp @ 9500 rpm (Varies slightly by year and spec) Torque: Approx. 101 Nm @ 7000 rpm (Varies slightly by year and spec) Fuel System Induction: Fuel Injection (ECU controlled) Fuel Type: Unleaded Gasoline (95 RON or higher recommended) Lubrication Oil Type Recommendation: Refer to manual for specific viscosity grade (e.g., 10W-40, 15W-50, depending on temperature range) and API classification (e.g., SG or higher, JASO MA). Engine Top End Valve Actuation: Double Overhead Camshafts (DOHC), 4 Valves per Cylinder Transmission Standard Type: 6-Speed Manual Sequential Gearbox Features Clutch Type: Wet Multi-Plate Clutch Fluid Specifications Transmission Oil: Refer to manual for specific transmission oil type and capacity, typically a dedicated motorcycle gearbox oil. Final Drive Drive Type: Chain Drive Dimensions Weights Dry Weight: Approx. 198 kg (436.5 lbs) (Varies slightly by year and specifications) Wet Weight: Approx. 215 kg (474 lbs) (with all fluids) Safety Features Active Features Braking System: Dual 320mm Floating Discs with 4-Piston Radial Calipers (Front), Single 220mm Disc with 2-Piston Caliper (Rear) Suspension Front: Fully Adjustable 43mm Upside-Down Telescopic Fork (e.g., Showa) Suspension Rear: Adjustable Monoshock with Progressive Linkage (e.g., Öhlins or Sachs) Wheels And Tires Front Tire Size: 120/70-17 Rear Tire Size: 190/50-17 Technology Features Infotainment Instrumentation: Digital and analog display including speedometer, tachometer, odometer, trip meters, coolant temperature, fuel level, and warning lights. Engine Control ECU: Electronic Control Unit managing fuel injection, ignition timing, and other engine parameters. Lighting Headlight Type: Dual Halogen Headlights Maintenance Service Intervals Oil Change Interval: Refer to manual; typically every 5,000-7,500 km or annually. Major Service Interval: Refer to manual; often around 10,000-15,000 km, involving valve clearance checks and other detailed inspections. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors. Refer to manual for specific mixture ratio and type. Brake Fluid: DOT 4 or DOT 5.1 (check manual for precise specification) high-temperature brake fluid. Clutch Fluid: Mineral oil (specific type dictated by hydraulic clutch system, consult manual). Known Issues Common Wear Items: Cam chain tensioner (potential for rattling noise), fuel pump (early models), regulator/rectifier (common across many bikes of this era), clutch slave cylinder seals. Fuel Delivery Concerns: Potential for fuel pump issues or clogged injectors requiring cleaning or replacement, as detailed in the fuel system section. Tune Up Items Spark Plugs: Specify plug type (e.g., NGK CR9EB or similar) and gap, with replacement intervals detailed in manual. Inspection Points Chain And Sprockets: Regular inspection of chain wear, tension, and sprocket teeth condition is critical for drivetrain longevity. Vehicle History Brand Heritage Manufacturer Origin: Italy Model Evolution Generations: First generation RSV Mille (Mille) introduced in 1998,...