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Aprilia RSV Mille Repair Manual
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Basic Information Identification Make: Aprilia Model: RSV Mille Product Name: Aprilia RSV Mille Repair Manual Download Introduction Market Position Motorcycle Segment: Superbike, Performance Sportbike Target Audience: Owners, mechanics, and enthusiasts...
Tipo: Motorcycles
Fabricante:
Sku: 116035
Tag:
Aprilia
RSV Models
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | RSV Mille |
| Product Name: | Aprilia RSV Mille Repair Manual Download |
| Introduction | |
| Market Position | |
| Motorcycle Segment: | Superbike, Performance Sportbike |
| Target Audience: | Owners, mechanics, and enthusiasts seeking detailed technical information for maintenance and repair. |
| Competitive Analysis | |
| Key Competitors: | Ducati 916/996/998, Honda VTR1000F Firestorm, Suzuki TL1000R/S, Yamaha YZF-R1, Kawasaki Ninja ZX-9R. |
| Key Features | |
| Engine Architecture: | Characterized by its powerful 60-degree V-Twin engine, offering strong torque and a distinctive sound. |
| Handling Dynamics: | Renowned for its agile handling and capable chassis, often featuring high-quality suspension components. |
| Manual Details | |
| Coverage Areas | |
| Manual Type: | Service & Repair Manual |
| Language: | English |
| Format: | Downloadable Digital File (PDF) |
| Coverage Scope: | Comprehensive, covering all aspects of repair and maintenance. |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | V-Twin Engine Assembly, Valve Train, Piston/Connecting Rods, Crankshaft, Cooling System, Lubrication System. |
| Engine Management: | Fuel Injection System (EFI), Ignition System, ECU Diagnostics, Sensor Data, Emissions Control. |
| Transmission: | Gearbox Assembly, Clutch System (Hydraulic), Gear Shifting Mechanism, Lubrication. |
| Chassis Frame: | Frame Inspection, Swingarm, Rear Suspension (Monoshock), Linkages, Pivot Points. |
| Front Suspension Steering: | Front Forks (Öhlins/Showa depending on variant), Triple Clamps, Steering Head Bearings, Steering Stops. |
| Brakes: | Front & Rear Hydraulic Brake Systems, Caliper Overhaul, Master Cylinders, Brake Lines, ABS System (if equipped). |
| Electrical System: | Wiring Diagrams, Battery, Charging System (Alternator/Regulator), Starter Motor, Lighting (Headlight, Taillight, Indicators), Fuses, Relays, ECU Connections. |
| Fuel System: | Fuel Tank, Fuel Pump, Fuel Filter, Injector Servicing, Fuel Pressure Regulation. |
| Exhaust System: | Exhaust Headers, Catalytic Converter (if applicable), Silencer/Muffler, Lambda Sensors. |
| Bodywork Fairings: | Fairing Removal/Installation, Seat, Fuel Tank Cover, Fender Components. |
| Procedures Included | |
| Routine Maintenance: | Oil & Filter Changes, Air Filter Replacement, Spark Plug Service, Chain Adjustment & Lubrication, Brake Pad Inspection/Replacement, Coolant Flush. |
| Major Repairs: | Engine Rebuild (Top & Bottom End), Transmission Overhaul, Clutch Replacement, Fork Seal Replacement, Shock Absorber Rebuild. |
| Diagnostics Troubleshooting: | Fault Code Interpretation, Electrical System Diagnosis, Mechanical Troubleshooting Guides. |
| Suspension Adjustment: | Front fork damping and preload adjustment, Rear shock preload and rebound adjustment. |
| Torque Specifications: | Detailed torque values for all critical fasteners across all systems. |
| Special Tools: | Identification and usage of Aprilia-specific or recommended tools. |
| Technical Depth | |
| Diagnostic Capability: | Advanced diagnostics covering electronic control units (ECU), sensors, and actuators. |
| Rebuild Level: | Complete engine and transmission teardown, inspection, and reassembly procedures. |
| Electrical Schematics: | Detailed, high-resolution wiring diagrams for all model variations. |
| Manual Specifications | |
| File Format | |
| File Type: | Portable Document Format (PDF) |
| Searchability: | Fully searchable text for quick information retrieval. |
| Resolution: | High-resolution scans ensuring clarity of diagrams and text. |
| Print Quality: | Optimized for printing, allowing users to create physical copies of specific sections or the entire manual. |
| Compatibility: | Compatible with all major operating systems and PDF reader software. |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Liquid-cooled, Four-stroke, 4-valve per cylinder, DOHC V-Twin |
| Displacement: | 998 cc (approx.) |
| Bore X Stroke: | 98 x 66 mm (typical) |
| Compression Ratio: | 10.8:1 (typical) |
| Performance | |
| Horsepower: | 130-139 HP @ 9,000-9,500 RPM (model dependent) |
| Torque: | 94-101 Nm @ 7,500-8,000 RPM (model dependent) |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI) with dual injectors per cylinder. |
| Fuel Type: | Unleaded Gasoline (95 RON recommended) |
| Lubrication | |
| Oil Type: | Fully Synthetic Motorcycle Oil, SAE 10W-40 or 15W-50 (API SG or higher, JASO MA) |
| Cooling System | |
| Coolant Type: | Ethylene Glycol based, 50/50 mix with distilled water. |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed Constant Mesh |
| Clutch Type: | Hydraulically actuated, Wet multi-plate |
| Features | |
| Gear Ratios: | Specific ratios provided for each gear within the manual. |
| Final Drive: | O-ring sealed chain drive |
| Transmission Fluid: | SAE 75W-90 API GL-4 or GL-5 Gear Oil (refer to manual for specific fill level and type). |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2,040 mm (varies slightly by year/spec) |
| Width: | Approx. 720 mm (at handlebars) |
| Height: | Approx. 1,135 mm (at windscreen) |
| Wheelbase: | Approx. 1,410 mm |
| Weights | |
| Dry Weight: | Approx. 193 kg (varies by model year and equipment) |
| Wet Weight: | Approx. 205-210 kg (with fluids) |
| Fuel Tank Capacity: | 18 Liters (including 3.5L reserve) |
| Safety Features | |
| Ratings | |
| Crash Safety: | Motorcycle safety is primarily dependent on rider skill and adherence to road regulations. Specific crash ratings are not typically applied to motorcycles in the same way as cars. |
| Active Features | |
| Braking System: | High-performance disc brakes (e.g., Brembo radial-mount calipers) with braided stainless steel lines. ABS available on later models. |
| Suspension: | Adjustable front forks and rear monoshock contribute to stability and control. |
| Passive Features | |
| Lighting: | Halogen or HID headlights for improved night visibility. |
| Frame Construction: | Robust aluminum twin-spar frame for rigidity and rider feedback. |
| Technology Features | |
| Infotainment | |
| Dashboard: | Digital/Analog combination instrument cluster displaying speed, RPM, fuel level, temperature, clock, and warning lights. |
| Driver Assistance | |
| ABS: | Available as an option on some later models. |
| Connectivity | |
| Diagnostic Port: | Standard diagnostic connector for ECU access and fault code retrieval. |
| Maintenance | |
| Service Intervals | |
| Oil Filter Change: | Every 7,500 km or 12 months. |
| Spark Plugs: | Inspect every 7,500 km, replace every 15,000 km. |
| Valve Clearance: | Inspect every 15,000 km. |
| Coolant Replacement: | Every 24,000 km or 24 months. |
| Fluid Specifications | |
| Brake Fluid: | DOT 4 (or DOT 5.1 for higher performance applications). |
| Clutch Fluid: | DOT 4. |
| Known Issues | |
| Electrical Connections: | Corrosion at connectors, particularly in the regulator/rectifier area, can lead to charging issues. |
| Fuel Pump Reliability: | Occasional reports of fuel pump failure or reduced performance. |
| Cam Chain Tensioner: | Automatic cam chain tensioners can fail, leading to noise or engine damage if not addressed. |
| Regulator Rectifier: | Early models were prone to regulator/rectifier failure, often leading to battery discharge. Upgraded units are available. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Aprilia is an Italian manufacturer renowned for its success in motorcycle racing, particularly in the 125cc and 250cc Grand Prix classes, and its development of high-performance street motorcycles. |
| Model Evolution | |
| Introduction Year: | 1998 |
| Key Iterations: | The RSV Mille underwent several updates, including revised engines, chassis refinements, and styling changes across its production run, culminating in models like the RSV Mille R (with upgraded suspension and components) and later the RSV1000R and RSV Factory. |
| Production | |
| Production Period: | 1998 - 2003 (as RSV Mille, preceding the RSV1000R/Factory) |
| Manufacturing Location: | Noale, Italy |
| Awards & Recognition | |
| Recognitions | |
| Editorial Reviews: | Consistently praised by motorcycle journalists for its performance, handling, and distinctive character. |
| Performance Benchmarks: | Often cited as a benchmark for V-Twin performance and track capability in its era. |