🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2003 Codes Product Code: APR-SCA500-2003-RM-PDF 👋 Introduction Market Position Segment: Premium Scooter / Maxi-Scooter Aprilia Heritage: Aprilia is known for performance-oriented motorcycles and scooters with a strong racing heritage. Competitive Analysis Competitors 2003: Honda Silver Wing, Yamaha TMAX, Suzuki Burgman 400, Piaggio Beverly Key Features Engine Size Designation: 500cc class Scooter Type: Maxi-scooter, designed for comfort and touring Design Philosophy: European styling, comfortable ergonomics, and capable performance for urban and light touring. 📋 Manual Details Coverage Areas Engine Mechanical: Complete Engine Electrical: Complete Fuel System: Complete Transmission Drivetrain: Complete Brakes System: Complete Suspension Steering: Complete Electrical System: Complete Chassis Bodywork: Complete Cooling System: Complete Exhaust System: Complete Maintenance Schedules: Detailed Troubleshooting: Extensive Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Management: ECU diagnosis, fuel injection, ignition timing, sensor data Drivetrain: Automatic transmission (CVT), clutch assembly, final drive Braking System: Front and rear disc brakes, hydraulic system, ABS (if equipped) Electrical Diagnostics: Wiring diagrams, component testing, battery, lighting, ignition system Cooling System: Radiator, fan, coolant flow, thermostat Fuel Delivery: Fuel pump, injectors, fuel filter, fuel tank Suspension Geometry: Front telescopic fork, rear monoshock, alignment specifications Steering Mechanism: Handlebar, steering column, bearings Body Panels And Trim: Fairings, seat, storage compartment, lighting assemblies Procedures Included Engine Overhaul: Complete disassembly, inspection, repair, and reassembly Transmission Service: CVT belt inspection/replacement, roller weights, torque converter service Brake Bleeding: Step-by-step instructions for hydraulic brake system bleeding Electrical Component Testing: Testing ignition coils, starter motor, alternators, sensors Suspension Fork Rebuild: Fork seal replacement, oil level and type specifications Wheel Bearing Replacement: Front and rear wheel bearing maintenance and replacement Diagnostic Troubleshooting: Flowcharts and symptom-based fault finding Scheduled Maintenance: Oil changes, filter replacements, spark plug checks, belt tensioning Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and component rebuilds. Target Audience: Professional technicians and experienced DIY mechanics 📊 Manual Specifications File Format Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High (suitable for clarity of diagrams and technical drawings) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC Displacement: 492.6 cc Bore X Stroke: 92.0 mm x 73.0 mm Compression Ratio: 10.5:1 Performance Horsepower Approx: 34.7 HP @ 6500 RPM Torque Approx: 43 Nm @ 5000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication Oil Type: SAE 5W-40 API SG, JASO MA Oil Capacity Approx: 1.7 Liters (including filter) Ignition Ignition System: Electronic CDI with digital advance Spark Plug Type: NGK CR9EKB or equivalent 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive: Belt drive to rear wheel via planetary gearbox Features Clutch Type: Automatic centrifugal clutch Transmission Fluid: Not applicable (CVT uses engine oil for lubrication and cooling of clutch/variator) 📐 Dimensions Exterior Length: Approx. 2210 mm Width: Approx. 780 mm Height: Approx. 1330 mm (to top of windshield) Wheelbase: Approx. 1565 mm Weights Dry Weight: Approx. 182 kg Gross Vehicle Weight Rating: Approx. 370 kg Cargo Underseat Storage: Sufficient for one full-face helmet and smaller items. 🛡️ Safety Features Ratings Braking Performance: Excellent stopping power with front and rear disc brakes. ABS was an option on some models. Active Features Lighting: Halogen headlight, LED tail light, integrated turn signals. Visibility: Large windscreen for rider protection from wind and elements. Passive Features Frame Construction: Steel double cradle frame for rigidity and stability. Tires: Tubeless tires for reduced risk of sudden deflation. Specific sizes: Front 110/70-16, Rear 140/70-16. 💡 Technology Features Infotainment Dashboard Layout: Analog speedometer, tachometer, fuel gauge, coolant temperature gauge, LCD multi-function display. Driver Assistance ABS Availability: Optional Anti-lock Braking System (ABS) was available on select 2003 models, enhancing safety. Connectivity Charging Port: Standard 12V accessory socket for charging electronic devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or annually, whichever comes first. Air Filter Replacement: Inspect every 5,000 km, replace as needed (typically every 10,000 - 15,000 km). Spark Plug Replacement: Inspect every 10,000 km, replace as needed. Cv Belt Inspection: Inspect every 10,000 km for wear and tension. Valve Clearance Check: Every 20,000 km Fluid Specifications Coolant Type: Ethylene glycol-based coolant, 50% mixture with distilled water. Brake Fluid Type: DOT 4 Known Issues Common Wear Items: CVT belt, voltage regulator, fuel pump. Potential Electrical Gremlins: Some models experienced intermittent issues with the electrical system, often related to wiring harnesses or the rectifier/regulator. The manual's diagnostic section is crucial here. 📚 Vehicle History Brand Heritage Aprilia Scooter Legacy: Aprilia has a long history of producing sporty and innovative scooters, starting with models like the Scarabeo in the early 1990s. Model Evolution Scarabeo Lineage: The Scarabeo...