Aprilia Scarabeo 500 2006-2010 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Variant: GT, Light Production Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: RP02 (may vary slightly by market, often associated with specific engine codes) 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, often positioned as a comfortable and practical urban and touring vehicle. Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha Majesty 400, Kymco Xciting 500, Honda Silver Wing 500. Key Features Design Philosophy: Combines motorcycle-like handling with scooter practicality, offering good wind protection and storage. Target Audience: Commuters, touring riders, and those seeking a comfortable and stylish step-through motorcycle alternative. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Fuel System, Ignition System, Electrical System, Lighting, Cooling System, Suspension, Brakes, Steering, Frame, Bodywork, Troubleshooting, Maintenance Schedules, Technical Specifications, Wiring Diagrams. Page Count Estimated Page Count: Approximately 300-400 pages (typical for a comprehensive service manual for this class of vehicle) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Overhaul: Detailed procedures for engine disassembly, inspection, repair, and reassembly. Transmission Service: Maintenance, inspection, and repair of the automatic transmission (CVT). Fuel System Diagnostics: Fuel injection system operation, troubleshooting, cleaning injectors, fuel pump testing. Electrical Schematics: Comprehensive wiring diagrams for all electrical circuits, including lighting, ignition, starting, charging, and instrumentation. Braking System Repair: Front and rear brake system maintenance, caliper overhaul, fluid bleeding, disc and pad replacement. Suspension And Steering: Fork maintenance, shock absorber adjustments, steering head bearing service, wheel alignment checks. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable to specific variants). Troubleshooting Guides: Step-by-step diagnostic procedures for common problems and fault codes. Component Replacement: Detailed instructions for replacing major and minor components, including body panels, starter, battery, alternator. Diagnostic Tools: Information on using diagnostic tools and interpreting sensor data (if the vehicle is equipped with advanced diagnostics). Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic checks to full engine and transmission rebuilds. Diagnostic Level: Advanced diagnostics for fuel injection, ignition, and electronic control units. Specification Accuracy: Precise torque specifications, clearances, fluid capacities, and electrical tolerances. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely searchable text within the PDF, allowing for quick keyword lookups. Print Quality: High-resolution scans or digital creation, enabling clear printing of text and diagrams. Print Quality Diagram Clarity: Clear, detailed diagrams and illustrations for easy comprehension of procedures. Binding Type Binding Type: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC, 4-valve Displacement: 460 cc (460cc is a common displacement for the Scarabeo 500, derived from Piaggio/Rotax engines) Bore X Stroke: Refer to manual for exact specifications, typically around 92 mm x 69 mm. Compression Ratio: Refer to manual, typically around 10.5:1 Performance Horsepower: Approximately 34-38 HP (varies by specific model year and market tuning) Torque: Approximately 45-50 Nm (varies by specific model year and market tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with a throttle body Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2) 🔧 Transmission Standard Transmission Type: Automatic, Continuously Variable Transmission (CVT) with dry clutch Optional Gear Ratios: Variable (CVT) Features Transmission Fluid: Refer to manual for specific CVT fluid type and capacity (often proprietary or specific motorcycle CVT fluid). 📐 Dimensions Exterior Overall Length: Refer to manual, typically around 2200 mm. Overall Width: Refer to manual, typically around 780-800 mm. Seat Height: Refer to manual, typically around 780 mm. Weights Dry Weight: Approximately 195-200 kg (dry weight varies by model and equipment). Gross Vehicle Weight Rating Gvwr: Refer to manual. Fuel Tank Capacity: Approximately 14 liters 🛡️ Safety Features Ratings Crash Test Data: Motorcycles and scooters are not typically subject to the same rigorous crash testing as cars. Safety is primarily addressed through design and rider-assist features. Active Features Braking System: Front and rear disc brakes. Some models may feature ABS (Anti-lock Braking System) as an optional or standard feature (check specific market variants). Lighting: Halogen headlights, LED taillights and turn signals (depending on model year and variant). Passive Features Frame Construction: Steel frame designed for stability and handling. Bodywork: Aerodynamic bodywork designed for rider protection. 💡 Technology Features Infotainment Instrument Panel: Digital and analog combination instrument cluster displaying speed, RPM, fuel level, coolant temperature, odometer, trip meter, clock, and warning lights. Driver Assistance ABS Availability: ABS was available as an option or standard on certain model years and trims, greatly enhancing braking safety. Connectivity Diagnostic Ports: On-board diagnostics (OBD) or proprietary diagnostic connectors for electronic fault diagnosis. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 5,000 - 6,000 km or annually (refer to manual for exact interval and oil type). Air Filter Inspection: Check...
460 cc (460cc is a common displacement for the Scarabeo 500, derived from Piaggio/Rotax engines)
Bore X Stroke:
Refer to manual for exact specifications, typically around 92 mm x 69 mm.
Compression Ratio:
Refer to manual, typically around 10.5:1
Performance
Horsepower:
Approximately 34-38 HP (varies by specific model year and market tuning)
Torque:
Approximately 45-50 Nm (varies by specific model year and market tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with a throttle body
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2)
🔧 Transmission
Standard
Transmission Type:
Automatic, Continuously Variable Transmission (CVT) with dry clutch
Optional
Gear Ratios:
Variable (CVT)
Features
Transmission Fluid:
Refer to manual for specific CVT fluid type and capacity (often proprietary or specific motorcycle CVT fluid).
📐 Dimensions
Exterior
Overall Length:
Refer to manual, typically around 2200 mm.
Overall Width:
Refer to manual, typically around 780-800 mm.
Seat Height:
Refer to manual, typically around 780 mm.
Weights
Dry Weight:
Approximately 195-200 kg (dry weight varies by model and equipment).
Gross Vehicle Weight Rating Gvwr:
Refer to manual.
Fuel Tank Capacity:
Approximately 14 liters
🛡️ Safety Features
Ratings
Crash Test Data:
Motorcycles and scooters are not typically subject to the same rigorous crash testing as cars. Safety is primarily addressed through design and rider-assist features.
Active Features
Braking System:
Front and rear disc brakes. Some models may feature ABS (Anti-lock Braking System) as an optional or standard feature (check specific market variants).
Lighting:
Halogen headlights, LED taillights and turn signals (depending on model year and variant).
Passive Features
Frame Construction:
Steel frame designed for stability and handling.
Bodywork:
Aerodynamic bodywork designed for rider protection.
💡 Technology Features
Infotainment
Instrument Panel:
Digital and analog combination instrument cluster displaying speed, RPM, fuel level, coolant temperature, odometer, trip meter, clock, and warning lights.
Driver Assistance
ABS Availability:
ABS was available as an option or standard on certain model years and trims, greatly enhancing braking safety.
Connectivity
Diagnostic Ports:
On-board diagnostics (OBD) or proprietary diagnostic connectors for electronic fault diagnosis.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 5,000 - 6,000 km or annually (refer to manual for exact interval and oil type).
Air Filter Inspection:
Check every 5,000 km, replace as needed or at specified intervals (e.g., 10,000-15,000 km).
Spark Plug Replacement:
Typically every 10,000 - 15,000 km or as recommended by Aprilia.
Belt Replacement Cvt:
Crucial component, often recommended for replacement around 20,000 - 30,000 km, or if signs of wear are present.
Fluid Specifications
Engine Oil Type:
Refer to manual for exact API classification and viscosity grade (e.g., SAE 10W-40, synthetic or semi-synthetic).
Engine Oil Capacity:
Refer to manual for exact capacity, typically around 1.6 - 1.8 liters with filter change.
Coolant Type:
Ethylene glycol based, permanent anti-freeze coolant for liquid-cooled engines. Refer to manual for specific mixture ratio and type.
Brake Fluid Type:
DOT 4 brake fluid recommended. Always use fresh fluid when bleeding brakes.
Known Issues
Common Wear Items:
CVT belt wear, drive system components, suspension bushings, brake pads, tires.
Electrical Gremlins:
While generally reliable, some electrical connections or sensors may require inspection and maintenance over time, particularly in older models.
Engine Performance Tuning:
The engine is a robust Piaggio/Rotax unit, but performance can be optimized with proper maintenance and potential aftermarket tuning.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has been a significant part of Aprilia's history, known for its stylish design and comfortable ride, evolving from smaller displacement models to larger maxi-scooters.
Production
Manufacturing Location:
Primarily manufactured in Italy by Aprilia (a part of the Piaggio Group).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Scarabeo line has historically received positive reviews for its blend of style, comfort, and practicality, often praised for its comfortable riding position and stable handling.
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