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Aprilia Scarabeo 500 2009 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2009 Product Name: Aprilia Scarabeo 500 2009 Service Repair Workshop Manual Codes Vin Decoder Note: VIN decoders would typically be used to identify specific vehicle configurations for the 2009 Scarabeo 500, though not directly detailed in this manual's product info. 👋 Introduction Market Position Segment: Premium maxi-scooter, targeting urban commuters and touring riders seeking comfort, performance, and style. Competitive Analysis Competitors: Competed with models like the Yamaha TMAX, Suzuki Burgman 400/650, and Honda Silver Wing. Key Features Design Philosophy: Italian design flair, comfortable ergonomics, powerful engine for its class, and practicality for daily use. Target Audience: Riders prioritizing a blend of performance, comfort, and sophisticated styling in a scooter platform. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for the Aprilia Scarabeo 500 (2009 model year). Page Count Estimated Page Count: Likely over 500 pages, characteristic of a full workshop manual covering all systems. Manual Type Type: Service Repair Workshop Manual Language Language: Likely English, as it's a common language for international service documentation. May include diagrams and schematics with universal symbols. Format Format: Digital (PDF implied by common sales practices for workshop manuals). 📖 Manual Coverage Systems Covered Engine: Detailed inspection, disassembly, assembly, troubleshooting, and repair of the engine and its components (e.g., cylinder, piston, crankshaft, valves, camshaft). Fuel System: Fuel injection system, fuel pump, injectors, fuel filter replacement, and associated sensors. Cooling System: Radiator, water pump, thermostat, coolant replacement, hoses, and troubleshooting leaks. Ignition System: Spark plugs, ignition coils, ECU (Engine Control Unit) ignition timing and diagnostics. Exhaust System: Muffler, catalytic converter, exhaust pipes, and sensor diagnostics. Transmission: Automatic transmission (CVT - Continuously Variable Transmission) operation, fluid checks and changes, clutch operation, and basic troubleshooting. Brakes: Front and rear brake systems, including hydraulic lines, brake fluid replacement, caliper service, pad and rotor replacement, and ABS (Anti-lock Braking System) diagnostics. Suspension: Front telescopic fork service, rear shock absorber replacement, linkage lubrication, and alignment checks. Steering: Handlebar assembly, steering bearings, and troubleshooting steering play. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, indicators), horn, and wiring diagrams. Bodywork And Frame: Fairing removal and installation, seat, body panels, chassis inspection, and frame integrity. Wheels And Tires: Tire inspection and replacement, wheel bearing service, and wheel mounting/balancing. Instrumentation And Controls: Dashboard instruments, switches, throttle control, brake levers, and hand controls. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, spark plug replacement, fluid level checks, brake adjustments, lubrication points. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, including symptom-based troubleshooting guides. Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly. Disassembly And Assembly: Comprehensive guides for removing and installing major components and sub-assemblies. Wiring Diagrams: Detailed electrical schematics to aid in diagnosis and repair of the electrical system. Technical Depth Depth: Advanced diagnostics, full engine and transmission rebuilds, complex electrical system troubleshooting, and chassis component overhauls. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for quick information retrieval. Print Quality Print Readability: Designed for clear printing with legible text and diagrams. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled, DOHC (Double Overhead Camshaft). Displacement: 460 cc (approximate, specific bore and stroke would be detailed in the manual). Bore X Stroke: Specific dimensions would be in the manual, typically around 92mm x 69mm for this displacement. Compression Ratio: Likely in the range of 10.5:1 to 11.5:1 for optimal performance and efficiency. Valve Configuration: 4 valves, DOHC. Performance Horsepower: Approximately 34-39 HP (25-29 kW) at around 7000-7500 RPM. Torque: Approximately 40-45 Nm (30-33 lb-ft) at around 5000-5500 RPM. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2). Check manual for exact requirement. Lubrication Oil Type: Synthetic or semi-synthetic motorcycle oil meeting API SG/SH/SJ or higher and JASO MA/MA2 specifications. Viscosity typically 10W-40 or 15W-50. Oil Capacity: Approximate oil capacity (with filter change) would be around 1.8-2.0 liters. Exact figure in manual. Cooling System Coolant Type: Ethylene glycol-based antifreeze coolant with corrosion inhibitors. Specific Aprilia recommended coolant or equivalent (e.g., Motul Motocool Expert). Coolant Capacity: Capacity for the entire system would be specified in the manual, likely around 1.5-2.0 liters. 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with automatic clutch. Optional Options: N/A (CVT is standard for this model). Features Drive Type: Belt drive to the rear wheel. Final Drive Fluid: Specific gear oil for the final drive reduction gears would be specified, often SAE 80W-90 or similar. 📐 Dimensions Exterior Length: Approximate length would be around 2200-2250 mm. Exact figure in manual. Width: Approximate width at handlebars around 800-850 mm. Exact figure in manual. Height: Approximate seat height around 780-800 mm. Exact figure...
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Aprilia Scarabeo 500 2009 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Year:
2009
Product Name:
Aprilia Scarabeo 500 2009 Service Repair Workshop Manual
Codes
Vin Decoder Note:
VIN decoders would typically be used to identify specific vehicle configurations for the 2009 Scarabeo 500, though not directly detailed in this manual's product info.
👋 Introduction
Market Position
Segment:
Premium maxi-scooter, targeting urban commuters and touring riders seeking comfort, performance, and style.
Competitive Analysis
Competitors:
Competed with models like the Yamaha TMAX, Suzuki Burgman 400/650, and Honda Silver Wing.
Key Features
Design Philosophy:
Italian design flair, comfortable ergonomics, powerful engine for its class, and practicality for daily use.
Target Audience:
Riders prioritizing a blend of performance, comfort, and sophisticated styling in a scooter platform.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for the Aprilia Scarabeo 500 (2009 model year).
Page Count
Estimated Page Count:
Likely over 500 pages, characteristic of a full workshop manual covering all systems.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
Likely English, as it's a common language for international service documentation. May include diagrams and schematics with universal symbols.
Format
Format:
Digital (PDF implied by common sales practices for workshop manuals).
📖 Manual Coverage
Systems Covered
Engine:
Detailed inspection, disassembly, assembly, troubleshooting, and repair of the engine and its components (e.g., cylinder, piston, crankshaft, valves, camshaft).
Fuel System:
Fuel injection system, fuel pump, injectors, fuel filter replacement, and associated sensors.
Cooling System:
Radiator, water pump, thermostat, coolant replacement, hoses, and troubleshooting leaks.
Ignition System:
Spark plugs, ignition coils, ECU (Engine Control Unit) ignition timing and diagnostics.
Exhaust System:
Muffler, catalytic converter, exhaust pipes, and sensor diagnostics.
Transmission:
Automatic transmission (CVT - Continuously Variable Transmission) operation, fluid checks and changes, clutch operation, and basic troubleshooting.
Brakes:
Front and rear brake systems, including hydraulic lines, brake fluid replacement, caliper service, pad and rotor replacement, and ABS (Anti-lock Braking System) diagnostics.
Suspension:
Front telescopic fork service, rear shock absorber replacement, linkage lubrication, and alignment checks.
Steering:
Handlebar assembly, steering bearings, and troubleshooting steering play.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, indicators), horn, and wiring diagrams.
Bodywork And Frame:
Fairing removal and installation, seat, body panels, chassis inspection, and frame integrity.
Wheels And Tires:
Tire inspection and replacement, wheel bearing service, and wheel mounting/balancing.
Instrumentation And Controls:
Dashboard instruments, switches, throttle control, brake levers, and hand controls.
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, spark plug replacement, fluid level checks, brake adjustments, lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, including symptom-based troubleshooting guides.
Repair:
Detailed step-by-step instructions for component disassembly, repair, and reassembly.
Disassembly And Assembly:
Comprehensive guides for removing and installing major components and sub-assemblies.
Wiring Diagrams:
Detailed electrical schematics to aid in diagnosis and repair of the electrical system.
Technical Depth
Depth:
Advanced diagnostics, full engine and transmission rebuilds, complex electrical system troubleshooting, and chassis component overhauls.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for quick information retrieval.
Print Quality
Print Readability:
Designed for clear printing with legible text and diagrams.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, liquid-cooled, DOHC (Double Overhead Camshaft).
Displacement:
460 cc (approximate, specific bore and stroke would be detailed in the manual).
Bore X Stroke:
Specific dimensions would be in the manual, typically around 92mm x 69mm for this displacement.
Compression Ratio:
Likely in the range of 10.5:1 to 11.5:1 for optimal performance and efficiency.
Valve Configuration:
4 valves, DOHC.
Performance
Horsepower:
Approximately 34-39 HP (25-29 kW) at around 7000-7500 RPM.
Torque:
Approximately 40-45 Nm (30-33 lb-ft) at around 5000-5500 RPM.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2). Check manual for exact requirement.
Lubrication
Oil Type:
Synthetic or semi-synthetic motorcycle oil meeting API SG/SH/SJ or higher and JASO MA/MA2 specifications. Viscosity typically 10W-40 or 15W-50.
Oil Capacity:
Approximate oil capacity (with filter change) would be around 1.8-2.0 liters. Exact figure in manual.
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze coolant with corrosion inhibitors. Specific Aprilia recommended coolant or equivalent (e.g., Motul Motocool Expert).
Coolant Capacity:
Capacity for the entire system would be specified in the manual, likely around 1.5-2.0 liters.
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with automatic clutch.
Optional
Options:
N/A (CVT is standard for this model).
Features
Drive Type:
Belt drive to the rear wheel.
Final Drive Fluid:
Specific gear oil for the final drive reduction gears would be specified, often SAE 80W-90 or similar.
📐 Dimensions
Exterior
Length:
Approximate length would be around 2200-2250 mm. Exact figure in manual.
Width:
Approximate width at handlebars around 800-850 mm. Exact figure in manual.
Height:
Approximate seat height around 780-800 mm. Exact figure in manual.
Weights
Dry Weight:
Estimated dry weight around 185-195 kg. Exact figure in manual.
Wet Weight:
Estimated wet weight (with fluids) around 200-210 kg. Exact figure in manual.
Gross Vehicle Weight Rating:
GVWR would be specified in the manual, allowing for rider, passenger, and cargo.
Fuel Capacity
Fuel Tank Capacity:
Around 13-14 liters. Exact figure in manual.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles and scooters typically do not undergo standardized crash testing like cars).
Active Features
ABS:
Likely equipped with ABS (Anti-lock Braking System) as a key safety feature for this model year.
Lighting:
Halogen headlights, LED taillights/brake lights, and front/rear turn signals for visibility.
Passive Features
Chassis Design:
Robust steel frame designed for stability and rider confidence.
Disc Brakes:
Dual front disc brakes and a single rear disc brake for effective stopping power.
💡 Technology Features
Infotainment
Dashboard Features:
Analog tachometer, digital speedometer, fuel gauge, odometer, trip meter, clock, and warning lights.
Driver Assistance
ABS Operation:
Provides enhanced braking control and stability, especially on slippery surfaces.
Connectivity
Diagnostic Ports:
Likely includes a diagnostic connector for interfacing with advanced electronic diagnostic tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually. Consult manual for precise interval and conditions.
Spark Plug Replacement:
Recommended replacement every 10,000-15,000 km or as per manual recommendations.
Air Filter Cleaning Replacement:
Check and clean every 5,000 km, replace every 10,000-15,000 km or as needed based on operating conditions.
Belt Check Replacement:
CVT belt inspection recommended every 10,000 km, replacement typically between 15,000-25,000 km. Refer to manual for specific wear limits.
Brake Fluid Flush:
Recommended every 2 years regardless of mileage to prevent moisture absorption.
Coolant Flush:
Typically every 2-3 years to maintain anti-corrosion and freezing properties.
Fluid Specifications
Engine Oil Viscosity:
10W-40 or 15W-50 (API SG/SH/SJ, JASO MA/MA2).
Brake Fluid Type:
DOT 4.
Coolant Spec:
Ethylene glycol-based, silicate-free, with corrosion inhibitors (e.g., Aprilia Coolant or equivalent).
Final Drive Gear Oil:
SAE 80W-90 (API GL-4).
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, suspension components due to mileage.
Potential Electrical Issues:
Regulator/rectifier failure can be common in some Aprilia models if not properly maintained or if aftermarket units are used without verification.
Fuel System Maintenance:
Ensuring fuel quality and periodic injector cleaning can prevent performance issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters, with a racing heritage.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has a history of offering stylish and capable scooters, evolving from smaller displacements to larger, more powerful maxi-scooters like the 500.
Production
Production Years:
The Scarabeo 500 was produced across various iterations, with the 2009 model representing a specific generation.
🏆 Awards & Recognition
Recognitions
Consumer Reviews:
Generally positive reviews for comfort, performance, and styling, with some noting typical Italian brand nuances in build consistency.
Ratings
User Satisfaction:
Varied user satisfaction, often depending on proper maintenance and addressing specific model quirks.
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