Aprilia Scarabeo 500 2009 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2009 Product Name: Aprilia Scarabeo 500 2009 Service Repair Workshop Manual Codes Vin Decoder Note: VIN decoders would typically be used to identify specific vehicle configurations for the 2009 Scarabeo 500, though not directly detailed in this manual's product info. 👋 Introduction Market Position Segment: Premium maxi-scooter, targeting urban commuters and touring riders seeking comfort, performance, and style. Competitive Analysis Competitors: Competed with models like the Yamaha TMAX, Suzuki Burgman 400/650, and Honda Silver Wing. Key Features Design Philosophy: Italian design flair, comfortable ergonomics, powerful engine for its class, and practicality for daily use. Target Audience: Riders prioritizing a blend of performance, comfort, and sophisticated styling in a scooter platform. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for the Aprilia Scarabeo 500 (2009 model year). Page Count Estimated Page Count: Likely over 500 pages, characteristic of a full workshop manual covering all systems. Manual Type Type: Service Repair Workshop Manual Language Language: Likely English, as it's a common language for international service documentation. May include diagrams and schematics with universal symbols. Format Format: Digital (PDF implied by common sales practices for workshop manuals). 📖 Manual Coverage Systems Covered Engine: Detailed inspection, disassembly, assembly, troubleshooting, and repair of the engine and its components (e.g., cylinder, piston, crankshaft, valves, camshaft). Fuel System: Fuel injection system, fuel pump, injectors, fuel filter replacement, and associated sensors. Cooling System: Radiator, water pump, thermostat, coolant replacement, hoses, and troubleshooting leaks. Ignition System: Spark plugs, ignition coils, ECU (Engine Control Unit) ignition timing and diagnostics. Exhaust System: Muffler, catalytic converter, exhaust pipes, and sensor diagnostics. Transmission: Automatic transmission (CVT - Continuously Variable Transmission) operation, fluid checks and changes, clutch operation, and basic troubleshooting. Brakes: Front and rear brake systems, including hydraulic lines, brake fluid replacement, caliper service, pad and rotor replacement, and ABS (Anti-lock Braking System) diagnostics. Suspension: Front telescopic fork service, rear shock absorber replacement, linkage lubrication, and alignment checks. Steering: Handlebar assembly, steering bearings, and troubleshooting steering play. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, indicators), horn, and wiring diagrams. Bodywork And Frame: Fairing removal and installation, seat, body panels, chassis inspection, and frame integrity. Wheels And Tires: Tire inspection and replacement, wheel bearing service, and wheel mounting/balancing. Instrumentation And Controls: Dashboard instruments, switches, throttle control, brake levers, and hand controls. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, spark plug replacement, fluid level checks, brake adjustments, lubrication points. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, including symptom-based troubleshooting guides. Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly. Disassembly And Assembly: Comprehensive guides for removing and installing major components and sub-assemblies. Wiring Diagrams: Detailed electrical schematics to aid in diagnosis and repair of the electrical system. Technical Depth Depth: Advanced diagnostics, full engine and transmission rebuilds, complex electrical system troubleshooting, and chassis component overhauls. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for quick information retrieval. Print Quality Print Readability: Designed for clear printing with legible text and diagrams. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled, DOHC (Double Overhead Camshaft). Displacement: 460 cc (approximate, specific bore and stroke would be detailed in the manual). Bore X Stroke: Specific dimensions would be in the manual, typically around 92mm x 69mm for this displacement. Compression Ratio: Likely in the range of 10.5:1 to 11.5:1 for optimal performance and efficiency. Valve Configuration: 4 valves, DOHC. Performance Horsepower: Approximately 34-39 HP (25-29 kW) at around 7000-7500 RPM. Torque: Approximately 40-45 Nm (30-33 lb-ft) at around 5000-5500 RPM. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2). Check manual for exact requirement. Lubrication Oil Type: Synthetic or semi-synthetic motorcycle oil meeting API SG/SH/SJ or higher and JASO MA/MA2 specifications. Viscosity typically 10W-40 or 15W-50. Oil Capacity: Approximate oil capacity (with filter change) would be around 1.8-2.0 liters. Exact figure in manual. Cooling System Coolant Type: Ethylene glycol-based antifreeze coolant with corrosion inhibitors. Specific Aprilia recommended coolant or equivalent (e.g., Motul Motocool Expert). Coolant Capacity: Capacity for the entire system would be specified in the manual, likely around 1.5-2.0 liters. 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with automatic clutch. Optional Options: N/A (CVT is standard for this model). Features Drive Type: Belt drive to the rear wheel. Final Drive Fluid: Specific gear oil for the final drive reduction gears would be specified, often SAE 80W-90 or similar. 📐 Dimensions Exterior Length: Approximate length would be around 2200-2250 mm. Exact figure in manual. Width: Approximate width at handlebars around 800-850 mm. Exact figure in manual. Height: Approximate seat height around 780-800 mm. Exact figure...
Aprilia Scarabeo 500 2009 Service Repair Workshop Manual
Codes
Vin Decoder Note:
VIN decoders would typically be used to identify specific vehicle configurations for the 2009 Scarabeo 500, though not directly detailed in this manual's product info.
👋 Introduction
Market Position
Segment:
Premium maxi-scooter, targeting urban commuters and touring riders seeking comfort, performance, and style.
Competitive Analysis
Competitors:
Competed with models like the Yamaha TMAX, Suzuki Burgman 400/650, and Honda Silver Wing.
Key Features
Design Philosophy:
Italian design flair, comfortable ergonomics, powerful engine for its class, and practicality for daily use.
Target Audience:
Riders prioritizing a blend of performance, comfort, and sophisticated styling in a scooter platform.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for the Aprilia Scarabeo 500 (2009 model year).
Page Count
Estimated Page Count:
Likely over 500 pages, characteristic of a full workshop manual covering all systems.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
Likely English, as it's a common language for international service documentation. May include diagrams and schematics with universal symbols.
Format
Format:
Digital (PDF implied by common sales practices for workshop manuals).
📖 Manual Coverage
Systems Covered
Engine:
Detailed inspection, disassembly, assembly, troubleshooting, and repair of the engine and its components (e.g., cylinder, piston, crankshaft, valves, camshaft).
Radiator, water pump, thermostat, coolant replacement, hoses, and troubleshooting leaks.
Ignition System:
Spark plugs, ignition coils, ECU (Engine Control Unit) ignition timing and diagnostics.
Exhaust System:
Muffler, catalytic converter, exhaust pipes, and sensor diagnostics.
Transmission:
Automatic transmission (CVT - Continuously Variable Transmission) operation, fluid checks and changes, clutch operation, and basic troubleshooting.
Brakes:
Front and rear brake systems, including hydraulic lines, brake fluid replacement, caliper service, pad and rotor replacement, and ABS (Anti-lock Braking System) diagnostics.
Suspension:
Front telescopic fork service, rear shock absorber replacement, linkage lubrication, and alignment checks.
Steering:
Handlebar assembly, steering bearings, and troubleshooting steering play.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, indicators), horn, and wiring diagrams.
Bodywork And Frame:
Fairing removal and installation, seat, body panels, chassis inspection, and frame integrity.
Wheels And Tires:
Tire inspection and replacement, wheel bearing service, and wheel mounting/balancing.
Instrumentation And Controls:
Dashboard instruments, switches, throttle control, brake levers, and hand controls.
Synthetic or semi-synthetic motorcycle oil meeting API SG/SH/SJ or higher and JASO MA/MA2 specifications. Viscosity typically 10W-40 or 15W-50.
Oil Capacity:
Approximate oil capacity (with filter change) would be around 1.8-2.0 liters. Exact figure in manual.
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze coolant with corrosion inhibitors. Specific Aprilia recommended coolant or equivalent (e.g., Motul Motocool Expert).
Coolant Capacity:
Capacity for the entire system would be specified in the manual, likely around 1.5-2.0 liters.
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with automatic clutch.
Optional
Options:
N/A (CVT is standard for this model).
Features
Drive Type:
Belt drive to the rear wheel.
Final Drive Fluid:
Specific gear oil for the final drive reduction gears would be specified, often SAE 80W-90 or similar.
📐 Dimensions
Exterior
Length:
Approximate length would be around 2200-2250 mm. Exact figure in manual.
Width:
Approximate width at handlebars around 800-850 mm. Exact figure in manual.
Height:
Approximate seat height around 780-800 mm. Exact figure in manual.
Weights
Dry Weight:
Estimated dry weight around 185-195 kg. Exact figure in manual.
Wet Weight:
Estimated wet weight (with fluids) around 200-210 kg. Exact figure in manual.
Gross Vehicle Weight Rating:
GVWR would be specified in the manual, allowing for rider, passenger, and cargo.
Fuel Capacity
Fuel Tank Capacity:
Around 13-14 liters. Exact figure in manual.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles and scooters typically do not undergo standardized crash testing like cars).
Active Features
ABS:
Likely equipped with ABS (Anti-lock Braking System) as a key safety feature for this model year.
Lighting:
Halogen headlights, LED taillights/brake lights, and front/rear turn signals for visibility.
Passive Features
Chassis Design:
Robust steel frame designed for stability and rider confidence.
Disc Brakes:
Dual front disc brakes and a single rear disc brake for effective stopping power.
💡 Technology Features
Infotainment
Dashboard Features:
Analog tachometer, digital speedometer, fuel gauge, odometer, trip meter, clock, and warning lights.
Driver Assistance
ABS Operation:
Provides enhanced braking control and stability, especially on slippery surfaces.
Connectivity
Diagnostic Ports:
Likely includes a diagnostic connector for interfacing with advanced electronic diagnostic tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually. Consult manual for precise interval and conditions.
Spark Plug Replacement:
Recommended replacement every 10,000-15,000 km or as per manual recommendations.
Air Filter Cleaning Replacement:
Check and clean every 5,000 km, replace every 10,000-15,000 km or as needed based on operating conditions.
Belt Check Replacement:
CVT belt inspection recommended every 10,000 km, replacement typically between 15,000-25,000 km. Refer to manual for specific wear limits.
Brake Fluid Flush:
Recommended every 2 years regardless of mileage to prevent moisture absorption.
Coolant Flush:
Typically every 2-3 years to maintain anti-corrosion and freezing properties.
Fluid Specifications
Engine Oil Viscosity:
10W-40 or 15W-50 (API SG/SH/SJ, JASO MA/MA2).
Brake Fluid Type:
DOT 4.
Coolant Spec:
Ethylene glycol-based, silicate-free, with corrosion inhibitors (e.g., Aprilia Coolant or equivalent).
Final Drive Gear Oil:
SAE 80W-90 (API GL-4).
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, suspension components due to mileage.
Potential Electrical Issues:
Regulator/rectifier failure can be common in some Aprilia models if not properly maintained or if aftermarket units are used without verification.
Fuel System Maintenance:
Ensuring fuel quality and periodic injector cleaning can prevent performance issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters, with a racing heritage.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has a history of offering stylish and capable scooters, evolving from smaller displacements to larger, more powerful maxi-scooters like the 500.
Production
Production Years:
The Scarabeo 500 was produced across various iterations, with the 2009 model representing a specific generation.
🏆 Awards & Recognition
Recognitions
Consumer Reviews:
Generally positive reviews for comfort, performance, and styling, with some noting typical Italian brand nuances in build consistency.
Ratings
User Satisfaction:
Varied user satisfaction, often depending on proper maintenance and addressing specific model quirks.
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