Aprilia Scarabeo 500 2007 Workshop Repair Service Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Year:
2007
Codes
Vehicle Platform Code:
VS (Vehicle Scooter)
Engine Family Code:
M302
👋 Introduction
Market Position
Vehicle Segment:
Premium Maxi-scooter
Target Audience:
Commuters, touring riders seeking comfort and performance.
Competitive Analysis
Key Competitors:
Suzuki Burgman 400/650, Yamaha Majesty 400, Honda Silver Wing.
Key Features
Scooter Design Philosophy:
Blend of scooter convenience with motorcycle-like performance and comfort.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trims
Page Count
Estimated Page Count:
400+
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed diagnostics, fuel injection system, ignition system, emissions control.
Engine Mechanical:
Top-end overhaul (cylinder head, valves), bottom-end overhaul (crankshaft, connecting rod), piston and ring replacement, timing system.
Transmission Drivetrain:
Automatic Transmission (CVT) overhaul, clutch inspection and replacement, final drive service.
Braking System:
Hydraulic brake system diagnosis, front and rear brake pad replacement, caliper service, master cylinder service, ABS system troubleshooting (if equipped).
Suspension Steering:
Front fork service (oil change, seal replacement), rear shock absorber replacement, steering system inspection and repair.
Electrical System:
Wiring diagrams, battery service, starter motor, alternator, lighting system, instrument panel, fuses and relays.
Fuel System:
Fuel pump operation, fuel filter replacement, fuel tank service.
Cooling System:
Radiator and fan operation, coolant replacement, thermostat service.
Body Frame:
Body panel removal and installation, seat service, storage compartment access.
Procedures Included
Maintenance:
Scheduled maintenance tasks (oil changes, filter replacements, spark plug checks), lubrication points, bolt torque specifications.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, error code interpretation.
Repair:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems.
Diagnostics:
Detailed diagnostic flowcharts, resistance values, voltage readings, signal tracing.
Technical Depth
Depth Of Coverage:
Comprehensive, covering routine maintenance to complete engine and component overhauls.
Diagnostic Tools:
Information on special tools required for specific procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF
Print Quality
Print Recommendation:
Printable for workshop use.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled
Engine Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm
Compression Ratio:
10.5:1
Valve Train:
SOHC, 4 valves
Performance
Horsepower:
Approx. 34 HP @ 7,500 RPM
Torque:
Approx. 36 Nm @ 5,500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
15 Liters (3.96 US gal)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Clutch Type:
Automatic Wet Multi-plate
Features
Drive System:
Belt drive to rear wheel
📐 Dimensions
Exterior
Length:
Approx. 2,180 mm (85.8 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1,460 mm (57.5 in) (seat height not specified, typically around 780mm)
Weights
Dry Weight:
Approx. 195 kg (430 lbs)
Wet Weight:
Approx. 210 kg (463 lbs)
🛡️ Safety Features
Ratings
ABS Availability:
Optional on some models/markets
Active Features
Braking System Type:
Dual hydraulic disc front, single hydraulic disc rear.
Passive Features
Lighting:
Halogen headlight, LED tail light.
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, tachometer, digital odometer, fuel gauge, coolant temperature warning light, engine check light.
Driver Assistance
ABS:
Available as an option on certain market versions for enhanced braking control.
Connectivity
Charging Port:
Standard 12V power outlet for accessory charging.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or annually.
Air Filter Replacement:
Every 12,000 km (7,500 miles) or as needed based on conditions.
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Cv Belt Inspection Replacement:
Inspect every 12,000 km (7,500 miles), replace as needed (typically 20,000-30,000 km).
Fluid Specifications
Engine Oil Type:
SAE 5W-40 API SG/SH/SJ or higher, JASO MA certified.
Engine Oil Capacity:
Approx. 1.6 Liters (1.7 US qt) with filter change.
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors, mix 50/50 with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Item:
CV belt wear, stator coil failure, occasional fuel injector issues.
Electrical Gremlins:
Can be susceptible to minor electrical issues if not maintained, especially related to grounds and connectors.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer with a rich history in motorcycle racing and performance scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has been a staple of Aprilia's scooter offerings, known for its comfortable ride and distinctive styling.
Production
Manufacturing Origin:
Primarily manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2007 model are not widely documented, the Scarabeo line is generally recognized for its comfort, handling, and design within the maxi-scooter segment.
Top-end overhaul (cylinder head, valves), bottom-end overhaul (crankshaft, connecting rod), piston and ring replacement, timing system.
Transmission Drivetrain:
Automatic Transmission (CVT) overhaul, clutch inspection and replacement, final drive service.
Braking System:
Hydraulic brake system diagnosis, front and rear brake pad replacement, caliper service, master cylinder service, ABS system troubleshooting (if equipped).
Suspension Steering:
Front fork service (oil change, seal replacement), rear shock absorber replacement, steering system inspection and repair.
Approx. 1,460 mm (57.5 in) (seat height not specified, typically around 780mm)
Weights
Dry Weight:
Approx. 195 kg (430 lbs)
Wet Weight:
Approx. 210 kg (463 lbs)
🛡️ Safety Features
Ratings
ABS Availability:
Optional on some models/markets
Active Features
Braking System Type:
Dual hydraulic disc front, single hydraulic disc rear.
Passive Features
Lighting:
Halogen headlight, LED tail light.
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, tachometer, digital odometer, fuel gauge, coolant temperature warning light, engine check light.
Driver Assistance
ABS:
Available as an option on certain market versions for enhanced braking control.
Connectivity
Charging Port:
Standard 12V power outlet for accessory charging.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or annually.
Air Filter Replacement:
Every 12,000 km (7,500 miles) or as needed based on conditions.
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Cv Belt Inspection Replacement:
Inspect every 12,000 km (7,500 miles), replace as needed (typically 20,000-30,000 km).
Fluid Specifications
Engine Oil Type:
SAE 5W-40 API SG/SH/SJ or higher, JASO MA certified.
Engine Oil Capacity:
Approx. 1.6 Liters (1.7 US qt) with filter change.
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors, mix 50/50 with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Item:
CV belt wear, stator coil failure, occasional fuel injector issues.
Electrical Gremlins:
Can be susceptible to minor electrical issues if not maintained, especially related to grounds and connectors.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer with a rich history in motorcycle racing and performance scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has been a staple of Aprilia's scooter offerings, known for its comfortable ride and distinctive styling.
Production
Manufacturing Origin:
Primarily manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2007 model are not widely documented, the Scarabeo line is generally recognized for its comfort, handling, and design within the maxi-scooter segment.
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