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Aprilia Scarabeo 500 2003-2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Years: 2003, 2004, 2005, 2006 Vehicle Type: Scooter Engine Type: 4-stroke Engine Displacement: 460 cc Codes Manual Code: Not specified in product information 👋 Introduction Market Position Positioning: Premium maxi-scooter for urban commuting and light touring Competitive Analysis Competitors: Competed with other 500cc maxi-scooters from brands like Yamaha (TMAX), Suzuki (Burgman 400), and Honda (Silver Wing 500) Key Features Design: Stylish, retro-inspired design with modern performance Comfort: Spacious seating, large under-seat storage, comfortable riding position for longer journeys Performance: Strong engine performance suitable for highway speeds and confident acceleration 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Additional Coverage: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Page Count Estimated Pages: Hundreds (exact count not specified) Manual Type Type: Official Factory Service Repair Manual Language Language: English Format Digital Format: PDF Delivery Method: Download 📖 Manual Coverage Systems Covered Powertrain: Engine top end, clutch, lubrication system, crankshaft, transmission, fuel system, cooling system Chassis: Wheels, tires, brakes, suspension, steering, frame Electrical: Complete electrical system diagnostics and repair, wiring diagrams Procedures Included Maintenance: Routine maintenance, fluid changes, adjustments Repair: Step-by-step repair procedures for all covered systems, component disassembly and reassembly Troubleshooting: Diagnostic procedures and troubleshooting guides, particularly for electrical systems Assembly Disassembly: Complete disassembly of the machine for detailed guidance Technical Depth Depth: Comprehensive, detailed factory-level information Audience: Do-it-yourselfer and experienced mechanic Visual Aid: Hundreds of photos and illustrations, enlarged inset views Guidance Features: Numbered instructions, bold figure numbers, notes, cautions, and warnings 📊 Manual Specifications File Format Format: PDF Compatibility: Windows and Mac operating systems Print Quality Printability: Printable without restriction, entire manual or specific pages Binding Type Binding: Digital download (printable) Paper Type Paper Type: Not applicable (digital download) Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Code: Not specified in product information Bore X Stroke: Not specified in product information Compression Ratio: Not specified in product information Valve Train: SOHC, 4-valve Performance Horsepower: Approximately 39 HP (exact figures may vary by region and specific model year) Torque: Approximately 3.8 kgm (exact figures may vary by region and specific model year) Fuel System Fuel Delivery: Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approximately 13 liters (3.4 US gallons) 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Transmissions: N/A (CVT is standard) Features Transmission Fluid: Refer to manual for specific specifications (typically scooter transmission fluid) 📐 Dimensions Exterior Length: Not specified in product information Width: Not specified in product information Height: Not specified in product information Weights Dry Weight: Approximately 190 kg (419 lbs) Curb Weight: Approximately 205 kg (452 lbs) 🛡️ Safety Features Ratings Safety Ratings: Not specified in product information Active Features Braking System: Front and rear disc brakes, often with linked braking (Integral ABS was an option on some models) Lighting: Halogen headlight, LED taillight Passive Features Frame Construction: High-strength steel frame designed for stability 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination cluster with speedometer, tachometer, fuel gauge, clock, temperature gauge, and warning lights. Driver Assistance ABS: Integral ABS available as an option on some models Connectivity Connectivity Features: Not applicable for this era of scooter 🔧 Maintenance Service Intervals Oil Change: Refer to manual; typically every 5,000-10,000 km (3,000-6,000 miles) Spark Plug Replacement: Refer to manual; typically around 10,000-15,000 km (6,000-9,000 miles) Transmission Belt Inspection: Refer to manual; crucial for CVT longevity Fluid Specifications Engine Oil Type: Refer to manual; typically a high-quality synthetic motorcycle oil, e.g., SAE 10W-40 or 15W-50, API SG or higher, JASO MA/MA2. Engine Oil Capacity: Refer to manual; approximately 1.5-1.8 liters Coolant Type: Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Known Issues Common Wear Items: Transmission belt, variator rollers, brake pads, suspension bushings Potential Electrical Concerns: Wiring harness integrity, stator output (depending on specific model year and usage) Fuel System Maintenance: Regular cleaning of fuel injectors and filter replacement is advisable 📚 Vehicle History Brand Heritage Manufacturer Heritage: Aprilia, an Italian manufacturer, has a long history in motorcycle racing and performance-oriented scooters. Model Evolution Scarabeo Lineage: The Scarabeo line has been in production since the 1990s, evolving into larger displacement models like the 500cc version to cater to the growing maxi-scooter market. Production Manufacturing Location: Primarily Italy 🏆 Awards & Recognition Recognitions Awards And Accolades: While specific awards are not detailed, the Scarabeo 500 was well-regarded for its comfort, practicality, and performance in the maxi-scooter segment. Ratings Owner Reviews: Generally positive for its intended use, often praised for its comfortable ride and ample power.
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Tipo: Motorcycle
Fabricante:
Sku: 390377
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Aprilia Scarabeo 500 2003-2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Model Years:
2003, 2004, 2005, 2006
Vehicle Type:
Scooter
Engine Type:
4-stroke
Engine Displacement:
460 cc
Codes
Manual Code:
Not specified in product information
👋 Introduction
Market Position
Positioning:
Premium maxi-scooter for urban commuting and light touring
Competitive Analysis
Competitors:
Competed with other 500cc maxi-scooters from brands like Yamaha (TMAX), Suzuki (Burgman 400), and Honda (Silver Wing 500)
Key Features
Design:
Stylish, retro-inspired design with modern performance
Comfort:
Spacious seating, large under-seat storage, comfortable riding position for longer journeys
Performance:
Strong engine performance suitable for highway speeds and confident acceleration
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Additional Coverage:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Page Count
Estimated Pages:
Hundreds (exact count not specified)
Manual Type
Type:
Official Factory Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Delivery Method:
Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine top end, clutch, lubrication system, crankshaft, transmission, fuel system, cooling system
Chassis:
Wheels, tires, brakes, suspension, steering, frame
Electrical:
Complete electrical system diagnostics and repair, wiring diagrams
Procedures Included
Maintenance:
Routine maintenance, fluid changes, adjustments
Repair:
Step-by-step repair procedures for all covered systems, component disassembly and reassembly
Troubleshooting:
Diagnostic procedures and troubleshooting guides, particularly for electrical systems
Assembly Disassembly:
Complete disassembly of the machine for detailed guidance
Technical Depth
Depth:
Comprehensive, detailed factory-level information
Audience:
Do-it-yourselfer and experienced mechanic
Visual Aid:
Hundreds of photos and illustrations, enlarged inset views
Guidance Features:
Numbered instructions, bold figure numbers, notes, cautions, and warnings
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows and Mac operating systems
Print Quality
Printability:
Printable without restriction, entire manual or specific pages
Binding Type
Binding:
Digital download (printable)
Paper Type
Paper Type:
Not applicable (digital download)
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Code:
Not specified in product information
Bore X Stroke:
Not specified in product information
Compression Ratio:
Not specified in product information
Valve Train:
SOHC, 4-valve
Performance
Horsepower:
Approximately 39 HP (exact figures may vary by region and specific model year)
Torque:
Approximately 3.8 kgm (exact figures may vary by region and specific model year)
Fuel System
Fuel Delivery:
Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 13 liters (3.4 US gallons)
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Optional
Optional Transmissions:
N/A (CVT is standard)
Features
Transmission Fluid:
Refer to manual for specific specifications (typically scooter transmission fluid)
📐 Dimensions
Exterior
Length:
Not specified in product information
Width:
Not specified in product information
Height:
Not specified in product information
Weights
Dry Weight:
Approximately 190 kg (419 lbs)
Curb Weight:
Approximately 205 kg (452 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
Not specified in product information
Active Features
Braking System:
Front and rear disc brakes, often with linked braking (Integral ABS was an option on some models)
Lighting:
Halogen headlight, LED taillight
Passive Features
Frame Construction:
High-strength steel frame designed for stability
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination cluster with speedometer, tachometer, fuel gauge, clock, temperature gauge, and warning lights.
Driver Assistance
ABS:
Integral ABS available as an option on some models
Connectivity
Connectivity Features:
Not applicable for this era of scooter
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual; typically every 5,000-10,000 km (3,000-6,000 miles)
Spark Plug Replacement:
Refer to manual; typically around 10,000-15,000 km (6,000-9,000 miles)
Transmission Belt Inspection:
Refer to manual; crucial for CVT longevity
Fluid Specifications
Engine Oil Type:
Refer to manual; typically a high-quality synthetic motorcycle oil, e.g., SAE 10W-40 or 15W-50, API SG or higher, JASO MA/MA2.
Engine Oil Capacity:
Refer to manual; approximately 1.5-1.8 liters
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Transmission belt, variator rollers, brake pads, suspension bushings
Potential Electrical Concerns:
Wiring harness integrity, stator output (depending on specific model year and usage)
Fuel System Maintenance:
Regular cleaning of fuel injectors and filter replacement is advisable
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Aprilia, an Italian manufacturer, has a long history in motorcycle racing and performance-oriented scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has been in production since the 1990s, evolving into larger displacement models like the 500cc version to cater to the growing maxi-scooter market.
Production
Manufacturing Location:
Primarily Italy
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards are not detailed, the Scarabeo 500 was well-regarded for its comfort, practicality, and performance in the maxi-scooter segment.
Ratings
Owner Reviews:
Generally positive for its intended use, often praised for its comfortable ride and ample power.
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