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Aprilia Scarabeo 500 2003-2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Year: 2003-2006 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Segment: Maxi-scooter, urban mobility, touring capabilities. Aprilia Scarabeo Philosophy: Combines the practicality of a scooter with the performance and comfort of a motorcycle. Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman 400/650, Honda Silver Wing. Key Features Design Language: Distinctive Italian styling, ergonomic rider triangle. Practicality: Generous under-seat storage, comfortable seating for rider and passenger. Performance Focus: Larger displacement engine for highway cruising and acceleration. 📋 Manual Details Coverage Areas General Coverage: Complete service, repair, maintenance, and troubleshooting for the Aprilia Scarabeo 500. Page Count Estimated Page Count: Comprehensive (specific page count not provided in product info, but typical for workshop manuals). Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (presumed based on product description). Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Detailed diagnostics, repair, overhaul, and component specifications for the engine. Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, and related components. Cooling System: Radiator, coolant flow, water pump, hoses, thermostat, and fan. Ignition System: Ignition coil, spark plugs, ECU control, and timing. Transmission System: Automatic transmission (CVT) operation, maintenance, and repair procedures. Braking System: Hydraulic brake system, disc brakes, calipers, brake lines, master cylinder, and ABS (if applicable). Suspension System: Front and rear suspension components, forks, shock absorbers, linkage, and adjustments. Electrical System: Wiring diagrams, battery, charging system, lighting, starter, and electrical components. Chassis And Bodywork: Frame, body panels, fairings, seat, storage, and cosmetic components. Steering System: Handlebars, steering bearings, and steering column. Exhaust System: Exhaust pipes, muffler, and emissions control components. Wheels And Tires: Wheel removal and installation, tire mounting, and pressure recommendations. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain/belt adjustments, brake fluid checks. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation. Disassembly Assembly: Step-by-step instructions for disassembling and reassembling major components. Rebuilds Overhauls: Detailed instructions for engine, transmission, and other major component rebuilds. Electrical Diagnostics: Troubleshooting electrical circuits and component testing. Bodywork Repair: Removal, installation, and minor repair of body panels and fairings. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including testing of sensors, actuators, and ECU. Repair Precision: Detailed torque specifications, clearances, and alignment procedures. Engine Rebuild Scope: Complete engine overhaul procedures, including piston, ring, valve, and crankshaft service. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable text content for ease of navigation. Print Quality Print Quality: High resolution for clarity of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 460 cc (approximately) Bore X Stroke: Specific bore and stroke data not in product info, but typical for ~460cc. Valve Train: SOHC (Single Overhead Camshaft), 4 valves Cooling System: Liquid-cooled Performance Horsepower: Approximately 34-36 HP (figures vary by specific model year and tuning). Torque: Approximately 36-38 Nm (figures vary by specific model year and tuning). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Capacity: Approximately 12-15 liters (specific tank size varies). 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive Type: Belt drive to rear wheel Features Engagement: Automatic, twist-and-go operation 📐 Dimensions Exterior Length: Approx. 2240 mm (specific dimensions vary slightly by year). Width: Approx. 810 mm (specific dimensions vary slightly by year). Height: Approx. 1380 mm (specific dimensions vary slightly by year). Weights Dry Weight: Approx. 185 kg (specific weight varies slightly by year). Seat Height: Approx. 790 mm 🛡️ Safety Features Active Features Braking System Configuration: Front: Dual disc brakes; Rear: Single disc brake. Some models may feature ABS. Lighting: Halogen headlights, LED taillight (common). Passive Features Frame Construction: Steel frame for rigidity and stability. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital odometer, fuel gauge, clock, warning lights. Driver Assistance ABS Availability: Optional ABS on some models, enhancing braking safety. Connectivity Lighting System: Full lighting suite including hazard lights. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 6,000-10,000 km or annually, whichever comes first (refer to manual for exact spec). Air Filter Inspection: Regular inspection, replacement every 12,000-20,000 km (refer to manual). Spark Plug Replacement: Typically every 10,000-12,000 km (refer to manual). Brake Fluid Flush: Every 2 years (refer to manual). Fluid Specifications Engine Oil Type: Semi-synthetic or fully synthetic SAE 5W-40 API SG or higher, JASO MA (confirm with manual). Coolant Type: Ethylene glycol based antifreeze coolant, 50% mix with distilled water. Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Belt, rollers, suspension bushings, brake pads. Electrical Connections: Corrosion in connectors can sometimes cause intermittent issues (addressable with manual guidance). 📚 Vehicle History Brand Heritage Aprilia Heritage: Aprilia is an Italian manufacturer with a strong history...
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Aprilia Scarabeo 500 2003-2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Model Year:
2003-2006
Product Type:
Workshop Service Repair Manual
👋 Introduction
Market Position
Segment:
Maxi-scooter, urban mobility, touring capabilities.
Aprilia Scarabeo Philosophy:
Combines the practicality of a scooter with the performance and comfort of a motorcycle.
Competitive Analysis
Key Competitors:
Yamaha TMAX, Suzuki Burgman 400/650, Honda Silver Wing.
Key Features
Design Language:
Distinctive Italian styling, ergonomic rider triangle.
Practicality:
Generous under-seat storage, comfortable seating for rider and passenger.
Performance Focus:
Larger displacement engine for highway cruising and acceleration.
📋 Manual Details
Coverage Areas
General Coverage:
Complete service, repair, maintenance, and troubleshooting for the Aprilia Scarabeo 500.
Page Count
Estimated Page Count:
Comprehensive (specific page count not provided in product info, but typical for workshop manuals).
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (presumed based on product description).
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Detailed diagnostics, repair, overhaul, and component specifications for the engine.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, and related components.
Cooling System:
Radiator, coolant flow, water pump, hoses, thermostat, and fan.
Ignition System:
Ignition coil, spark plugs, ECU control, and timing.
Transmission System:
Automatic transmission (CVT) operation, maintenance, and repair procedures.
Braking System:
Hydraulic brake system, disc brakes, calipers, brake lines, master cylinder, and ABS (if applicable).
Suspension System:
Front and rear suspension components, forks, shock absorbers, linkage, and adjustments.
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter, and electrical components.
Chassis And Bodywork:
Frame, body panels, fairings, seat, storage, and cosmetic components.
Steering System:
Handlebars, steering bearings, and steering column.
Exhaust System:
Exhaust pipes, muffler, and emissions control components.
Wheels And Tires:
Wheel removal and installation, tire mounting, and pressure recommendations.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain/belt adjustments, brake fluid checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation.
Disassembly Assembly:
Step-by-step instructions for disassembling and reassembling major components.
Rebuilds Overhauls:
Detailed instructions for engine, transmission, and other major component rebuilds.
Electrical Diagnostics:
Troubleshooting electrical circuits and component testing.
Bodywork Repair:
Removal, installation, and minor repair of body panels and fairings.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, including testing of sensors, actuators, and ECU.
Repair Precision:
Detailed torque specifications, clearances, and alignment procedures.
Engine Rebuild Scope:
Complete engine overhaul procedures, including piston, ring, valve, and crankshaft service.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text content for ease of navigation.
Print Quality
Print Quality:
High resolution for clarity of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Displacement:
460 cc (approximately)
Bore X Stroke:
Specific bore and stroke data not in product info, but typical for ~460cc.
Valve Train:
SOHC (Single Overhead Camshaft), 4 valves
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 34-36 HP (figures vary by specific model year and tuning).
Torque:
Approximately 36-38 Nm (figures vary by specific model year and tuning).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Approximately 12-15 liters (specific tank size varies).
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive Type:
Belt drive to rear wheel
Features
Engagement:
Automatic, twist-and-go operation
📐 Dimensions
Exterior
Length:
Approx. 2240 mm (specific dimensions vary slightly by year).
Width:
Approx. 810 mm (specific dimensions vary slightly by year).
Height:
Approx. 1380 mm (specific dimensions vary slightly by year).
Weights
Dry Weight:
Approx. 185 kg (specific weight varies slightly by year).
Seat Height:
Approx. 790 mm
🛡️ Safety Features
Active Features
Braking System Configuration:
Front: Dual disc brakes; Rear: Single disc brake. Some models may feature ABS.
Lighting:
Halogen headlights, LED taillight (common).
Passive Features
Frame Construction:
Steel frame for rigidity and stability.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, fuel gauge, clock, warning lights.
Driver Assistance
ABS Availability:
Optional ABS on some models, enhancing braking safety.
Connectivity
Lighting System:
Full lighting suite including hazard lights.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 6,000-10,000 km or annually, whichever comes first (refer to manual for exact spec).
Air Filter Inspection:
Regular inspection, replacement every 12,000-20,000 km (refer to manual).
Spark Plug Replacement:
Typically every 10,000-12,000 km (refer to manual).
Brake Fluid Flush:
Every 2 years (refer to manual).
Fluid Specifications
Engine Oil Type:
Semi-synthetic or fully synthetic SAE 5W-40 API SG or higher, JASO MA (confirm with manual).
Coolant Type:
Ethylene glycol based antifreeze coolant, 50% mix with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Belt, rollers, suspension bushings, brake pads.
Electrical Connections:
Corrosion in connectors can sometimes cause intermittent issues (addressable with manual guidance).
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia is an Italian manufacturer with a strong history in sport motorcycles and scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line is known for its distinctive design and comfortable, practical ride, spanning various engine sizes.
Production
Manufacturing Origin:
Italy (Aprilia brand)
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