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Aprilia SR50 1995 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR50 Year: 1995 Codes Chassis Code General: AM6 (likely for the engine variant) 👋 Introduction Market Position Segment Positioning: Performance-oriented 50cc scooter, popular in European markets Competitive Analysis Key Competitors 1995: Piaggio Zip SP, Gilera Runner 50, Yamaha BW's 50 Key Features Model Defining Features: Sporty handling, aggressive styling, high-performance (for its class) 2-stroke engine Manual Value Proposition Manual Benefit: Empowers owners and technicians with comprehensive, factory-authentic repair and maintenance knowledge 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair Secondary Coverage: Maintenance, troubleshooting, diagnostics, overhaul Page Count Estimated Page Count: Hundreds of pages (exact count not specified in product info) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (presumed based on product description context, but not explicitly stated) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine System: Full engine disassembly, assembly, tuning, and troubleshooting Transmission System: Gearbox and clutch service, adjustment, and repair Fuel System: Carburetor specifications, cleaning, adjustment, and fuel delivery system Cooling System: Coolant specifications, radiator, and water pump service Ignition System: Spark plug specifications, ignition timing, and electrical component testing Electrical System: Wiring diagrams, lighting, battery, starter, and charging system diagnostics Brake System: Front and rear brake service, bleeding, and component replacement Suspension System: Front fork and rear shock absorber service and adjustment Steering System: Handlebar, steering bearings, and linkage service Bodywork Chassis: Fairing removal, seat, and chassis component inspection Procedures Included Maintenance Procedures: Routine checks, fluid changes, filter replacements, lubrication Troubleshooting Guides: Diagnostic flowcharts for common problems Repair Procedures: Step-by-step instructions for component repair and replacement Overhaul Procedures: Complete engine and transmission rebuild instructions Electrical Diagnostics: Testing and repair of electrical circuits and components Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and experienced DIYers 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: High-quality scans, allowing for clear printing of all pages or selected sections Binding Type Binding Type For Print: N/A (Digital PDF) Paper Type Paper Type For Print: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Engine Code Variant: Likely Minarelli AM6 or similar performance-oriented variant Bore X Stroke: Specifications detailed in manual (typically around 40.3mm x 39.2mm for AM6) Displacement: 49.3 cc (or very close, depending on exact variant) Performance Horsepower Output: Specifications detailed in manual (typically 6-8 HP at RPM range) Torque Output: Specifications detailed in manual Fuel System Carburetor Type: Dell'Orto PHBN 14/16mm or similar, detailed in manual Fuel Type Recommendation: Unleaded gasoline, specific octane rating detailed in manual Cooling System Cooling Method: Liquid-cooled Lubrication Oil Mixing System: Autolube (automatic oil injection system) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Features Clutch Type: Centrifugal automatic clutch Gear Reduction: Primary and secondary reduction gears detailed in manual 📐 Dimensions Exterior Overall Length: Dimensions provided in manual (typical for 50cc scooter class) Overall Width: Dimensions provided in manual Seat Height: Dimensions provided in manual Weights Dry Weight: Specifications detailed in manual (typically around 90-100 kg) Gross Vehicle Weight Rating: Specifications detailed in manual 🛡️ Safety Features Ratings Crash Test Ratings: N/A for this vehicle class and era, focus on mechanical safety Active Features Braking System Type: Front: Disc brake, Rear: Drum brake (or Disc, depending on specific trim) Lighting System: Headlight, taillight, turn signals, brake light Passive Features Frame Construction: Steel tube frame, details in manual 💡 Technology Features Infotainment Infotainment System: Basic analog instrument cluster (speedometer, fuel gauge, indicator lights) Driver Assistance Driver Assistance Features: None (typical for 50cc scooters of this era) 🔧 Maintenance Service Intervals Oil Change Interval: Detailed in manual (typically based on mileage or operating hours) Spark Plug Replacement: Detailed in manual (e.g., every 5,000-10,000 km) Air Filter Cleaning Replacement: Detailed in manual (e.g., every 3,000-5,000 km) Fluid Specifications Coolant Type: Ethylene glycol-based coolant, specific mix ratio and type in manual 2-Stroke Oil Type: High-quality 2-stroke scooter oil (e.g., JASO FD or API TC rated), details in manual Brake Fluid Type: DOT 4 recommended, specified in manual Transmission Oil Type: Specific gear oil for scooter transmissions, capacity and grade in manual Known Issues Common Problems 1995 Sr50: Carburetor jetting issues, worn variator rollers, exhaust port carbon buildup, electrical connector corrosion (details and fixes in manual) Technical Specifications Torque Spark Plug Torque: Torque specifications for critical fasteners detailed in manual Technical Specifications Clearance Piston Ring Gap: Clearances and tolerances for engine components provided in manual 📚 Vehicle History Brand Heritage Aprilia Heritage: Italian manufacturer with a strong racing pedigree, particularly in smaller displacement categories Model Evolution Sr50 Lineage: The SR50 has been a flagship model for Aprilia in the 50cc segment, evolving through various iterations focusing on performance and style Production Production Region: Italy (historically 🏆 Awards & Recognition Recognitions Model Awards: None specifically listed for the 1995 model,...
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Aprilia SR50 1995 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR50
Year:
1995
Codes
Chassis Code General:
AM6 (likely for the engine variant)
👋 Introduction
Market Position
Segment Positioning:
Performance-oriented 50cc scooter, popular in European markets
Competitive Analysis
Key Competitors 1995:
Piaggio Zip SP, Gilera Runner 50, Yamaha BW's 50
Key Features
Model Defining Features:
Sporty handling, aggressive styling, high-performance (for its class) 2-stroke engine
Manual Value Proposition
Manual Benefit:
Empowers owners and technicians with comprehensive, factory-authentic repair and maintenance knowledge
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, overhaul
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified in product info)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (presumed based on product description context, but not explicitly stated)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine System:
Full engine disassembly, assembly, tuning, and troubleshooting
Transmission System:
Gearbox and clutch service, adjustment, and repair
Fuel System:
Carburetor specifications, cleaning, adjustment, and fuel delivery system
Cooling System:
Coolant specifications, radiator, and water pump service
Ignition System:
Spark plug specifications, ignition timing, and electrical component testing
Electrical System:
Wiring diagrams, lighting, battery, starter, and charging system diagnostics
Brake System:
Front and rear brake service, bleeding, and component replacement
Suspension System:
Front fork and rear shock absorber service and adjustment
Steering System:
Handlebar, steering bearings, and linkage service
Bodywork Chassis:
Fairing removal, seat, and chassis component inspection
Procedures Included
Maintenance Procedures:
Routine checks, fluid changes, filter replacements, lubrication
Troubleshooting Guides:
Diagnostic flowcharts for common problems
Repair Procedures:
Step-by-step instructions for component repair and replacement
Overhaul Procedures:
Complete engine and transmission rebuild instructions
Electrical Diagnostics:
Testing and repair of electrical circuits and components
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and experienced DIYers
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
High-quality scans, allowing for clear printing of all pages or selected sections
Binding Type
Binding Type For Print:
N/A (Digital PDF)
Paper Type
Paper Type For Print:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
Engine Code Variant:
Likely Minarelli AM6 or similar performance-oriented variant
Bore X Stroke:
Specifications detailed in manual (typically around 40.3mm x 39.2mm for AM6)
Displacement:
49.3 cc (or very close, depending on exact variant)
Performance
Horsepower Output:
Specifications detailed in manual (typically 6-8 HP at RPM range)
Torque Output:
Specifications detailed in manual
Fuel System
Carburetor Type:
Dell'Orto PHBN 14/16mm or similar, detailed in manual
Fuel Type Recommendation:
Unleaded gasoline, specific octane rating detailed in manual
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Mixing System:
Autolube (automatic oil injection system)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Features
Clutch Type:
Centrifugal automatic clutch
Gear Reduction:
Primary and secondary reduction gears detailed in manual
📐 Dimensions
Exterior
Overall Length:
Dimensions provided in manual (typical for 50cc scooter class)
Overall Width:
Dimensions provided in manual
Seat Height:
Dimensions provided in manual
Weights
Dry Weight:
Specifications detailed in manual (typically around 90-100 kg)
Gross Vehicle Weight Rating:
Specifications detailed in manual
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for this vehicle class and era, focus on mechanical safety
Active Features
Braking System Type:
Front: Disc brake, Rear: Drum brake (or Disc, depending on specific trim)
Lighting System:
Headlight, taillight, turn signals, brake light
Passive Features
Frame Construction:
Steel tube frame, details in manual
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrument cluster (speedometer, fuel gauge, indicator lights)
Driver Assistance
Driver Assistance Features:
None (typical for 50cc scooters of this era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Detailed in manual (typically based on mileage or operating hours)
Spark Plug Replacement:
Detailed in manual (e.g., every 5,000-10,000 km)
Air Filter Cleaning Replacement:
Detailed in manual (e.g., every 3,000-5,000 km)
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant, specific mix ratio and type in manual
2-Stroke Oil Type:
High-quality 2-stroke scooter oil (e.g., JASO FD or API TC rated), details in manual
Brake Fluid Type:
DOT 4 recommended, specified in manual
Transmission Oil Type:
Specific gear oil for scooter transmissions, capacity and grade in manual
Known Issues
Common Problems 1995 Sr50:
Carburetor jetting issues, worn variator rollers, exhaust port carbon buildup, electrical connector corrosion (details and fixes in manual)
Technical Specifications Torque
Spark Plug Torque:
Torque specifications for critical fasteners detailed in manual
Technical Specifications Clearance
Piston Ring Gap:
Clearances and tolerances for engine components provided in manual
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Italian manufacturer with a strong racing pedigree, particularly in smaller displacement categories
Model Evolution
Sr50 Lineage:
The SR50 has been a flagship model for Aprilia in the 50cc segment, evolving through various iterations focusing on performance and style
Production
Production Region:
Italy (historically
🏆 Awards & Recognition
Recognitions
Model Awards:
None specifically listed for the 1995 model, but the SR50 line is recognized for its sporty appeal.
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