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Aprilia SR50 SR 50 2006 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR50 Year: 2006 Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Segment: High-performance 50cc scooter segment. Target Audience: Enthusiasts seeking detailed technical information for maintenance and repair. Competitive Analysis Competitors 2006: Piaggio Zip SP, Gilera Runner, Yamaha Aerox, MBK Nitro. Key Features Vehicle Performance Focus: Sporty handling and acceleration characteristics. Design Aesthetic: Aggressive, sporty styling. Key Features Manual Practicality: Designed for practical application in a workshop environment. Comprehensiveness: Offers a holistic approach to vehicle maintenance and repair. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting, Diagnostics Electrical Systems: Wiring diagrams, electrical component testing, troubleshooting Mechanical Systems: Engine, transmission, suspension, brakes, chassis Page Count Estimated Pages: Hundreds (typical for a comprehensive workshop manual, exact number not provided) Manual Type Type: Workshop Manual Language Language: English Format Format: Likely Digital (PDF), often available as physical print 📖 Manual Coverage Systems Covered Engine Overhaul: Complete disassembly, inspection, repair, and reassembly of the engine. Fuel System: Carburetor adjustment and overhaul, fuel pump testing, fuel line inspection. Cooling System: Radiator, water pump, thermostat, coolant flush and replacement procedures. Ignition System: Spark plug replacement, ignition coil testing, CDI unit diagnostics. Lubrication System: Oil change procedures, oil filter replacement, lubrication points. Exhaust System: Muffler and pipe inspection, gasket replacement. Transmission And Drivetrain: CVT (Continuously Variable Transmission) maintenance, belt replacement, clutch inspection, gearbox service. Suspension System: Front fork service, rear shock absorber inspection and replacement, linkage maintenance. Braking System: Brake pad replacement, brake fluid flush and bleeding, caliper servicing, disc inspection. Steering System: Handlebar bearing service, steering head adjustment. Electrical System: Battery maintenance, starter motor, lighting system (headlights, taillights, indicators), horn, wiring harness inspection. Bodywork And Frame: Fairing removal and installation, seat service, chassis inspection. Procedures Included Routine Maintenance: Scheduled maintenance checks, fluid level checks, tire pressure adjustments, chain lubrication (if applicable). Component Replacement: Detailed instructions for replacing common wear items and major components. Troubleshooting Guides: Systematic approaches to diagnosing common problems and their solutions. Diagnostic Procedures: Methods for identifying faults in the engine, electrical, and mechanical systems. Rebuild Procedures: Step-by-step guides for rebuilding major components like the engine and carburetor. Torque Specifications: Precise torque values for all fasteners to ensure proper assembly and prevent damage. Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Detail Level: Includes detailed diagrams, exploded views, and step-by-step instructions. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Likely text-searchable if a professionally produced PDF. Print Quality Print Quality: Varies by source; digital files can be printed at high resolution. Binding Type Physical Binding: If printed, typically bound for durability (e.g., spiral-bound, perfect-bound). Paper Type Physical Paper: If printed, usually on durable paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, single-cylinder Displacement: Approx. 49cc Bore X Stroke: Typical ~39mm x 41.4mm (exact may vary by specific engine variant within 2006 model year) Power Output Hp: Typically around 5-8 HP (depending on specific variant and restrictions) Torque Nm: Typically around 5-7 Nm Performance Top Speed Kph: Governed by regulations, typically around 45-70 kph (depending on market and tuning) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA/PHVB series) Fuel Type: Unleaded Gasoline (95 RON recommended) Oil Mixing: Automatic oil injection system (separate oil reservoir) Ignition System Ignition Type: Electronic CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Liquid Cooling 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive System: Belt drive to rear wheel Features Clutch Type: Automatic Centrifugal Clutch Gear Reduction: Planetary gear reduction unit 📐 Dimensions Exterior Length Mm: Approx. 1800-1850mm (typical for this class) Width Mm: Approx. 700-750mm Height Mm: Approx. 1100-1150mm Weights Dry Weight Kg: Approx. 95-105 kg Gross Vehicle Weight Rating Kg: Approx. 240-260 kg Cargo Underseat Storage: Yes, typically accommodates one full-face helmet. Wheels And Tires Front Tire Size: 120/70-13 or 130/60-13 (common fitments) Rear Tire Size: 130/60-13 or 140/60-13 (common fitments) Wheel Type: Alloy wheels 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooters typically not subjected to automotive crash testing standards) Active Features Braking System: Front: Disc brake; Rear: Disc brake (often with integrated or linked braking system) Lighting: Headlight, taillight, brake light, turn signals Passive Features Frame Construction: Steel frame for rigidity and impact absorption. 💡 Technology Features Infotainment Dashboard: Analog speedometer, fuel gauge, coolant temperature warning light, turn signal indicators. Driver Assistance ABS: Not typically available on this model year. 🔧 Maintenance Service Intervals Oil Change Km: Every 3,000-5,000 km or annually (refer to manual for exact) Spark Plug Replacement Km: Every 5,000-10,000 km Air Filter Cleaning Km: Every 3,000-5,000 km (or more frequently in dusty conditions) Transmission Fluid Change Km: Every 6,000-10,000 km (for final drive gearbox oil) Coolant Flush Km: Every 2 years or 20,000 km Fluid Specifications Engine Oil Type: 2-stroke synthetic or semi-synthetic oil...
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Aprilia SR50 SR 50 2006 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR50
Year:
2006
Product Type:
Service Repair Workshop Manual
👋 Introduction
Market Position
Segment:
High-performance 50cc scooter segment.
Target Audience:
Enthusiasts seeking detailed technical information for maintenance and repair.
Competitive Analysis
Competitors 2006:
Piaggio Zip SP, Gilera Runner, Yamaha Aerox, MBK Nitro.
Key Features Vehicle
Performance Focus:
Sporty handling and acceleration characteristics.
Design Aesthetic:
Aggressive, sporty styling.
Key Features Manual
Practicality:
Designed for practical application in a workshop environment.
Comprehensiveness:
Offers a holistic approach to vehicle maintenance and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting, Diagnostics
Electrical Systems:
Wiring diagrams, electrical component testing, troubleshooting
Mechanical Systems:
Engine, transmission, suspension, brakes, chassis
Page Count
Estimated Pages:
Hundreds (typical for a comprehensive workshop manual, exact number not provided)
Manual Type
Type:
Workshop Manual
Language
Language:
English
Format
Format:
Likely Digital (PDF), often available as physical print
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete disassembly, inspection, repair, and reassembly of the engine.
Fuel System:
Carburetor adjustment and overhaul, fuel pump testing, fuel line inspection.
Cooling System:
Radiator, water pump, thermostat, coolant flush and replacement procedures.
Ignition System:
Spark plug replacement, ignition coil testing, CDI unit diagnostics.
Lubrication System:
Oil change procedures, oil filter replacement, lubrication points.
Exhaust System:
Muffler and pipe inspection, gasket replacement.
Transmission And Drivetrain:
CVT (Continuously Variable Transmission) maintenance, belt replacement, clutch inspection, gearbox service.
Suspension System:
Front fork service, rear shock absorber inspection and replacement, linkage maintenance.
Braking System:
Brake pad replacement, brake fluid flush and bleeding, caliper servicing, disc inspection.
Steering System:
Handlebar bearing service, steering head adjustment.
Electrical System:
Battery maintenance, starter motor, lighting system (headlights, taillights, indicators), horn, wiring harness inspection.
Bodywork And Frame:
Fairing removal and installation, seat service, chassis inspection.
Procedures Included
Routine Maintenance:
Scheduled maintenance checks, fluid level checks, tire pressure adjustments, chain lubrication (if applicable).
Component Replacement:
Detailed instructions for replacing common wear items and major components.
Troubleshooting Guides:
Systematic approaches to diagnosing common problems and their solutions.
Diagnostic Procedures:
Methods for identifying faults in the engine, electrical, and mechanical systems.
Rebuild Procedures:
Step-by-step guides for rebuilding major components like the engine and carburetor.
Torque Specifications:
Precise torque values for all fasteners to ensure proper assembly and prevent damage.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts.
Detail Level:
Includes detailed diagrams, exploded views, and step-by-step instructions.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if a professionally produced PDF.
Print Quality
Print Quality:
Varies by source; digital files can be printed at high resolution.
Binding Type
Physical Binding:
If printed, typically bound for durability (e.g., spiral-bound, perfect-bound).
Paper Type
Physical Paper:
If printed, usually on durable paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, single-cylinder
Displacement:
Approx. 49cc
Bore X Stroke:
Typical ~39mm x 41.4mm (exact may vary by specific engine variant within 2006 model year)
Power Output Hp:
Typically around 5-8 HP (depending on specific variant and restrictions)
Torque Nm:
Typically around 5-7 Nm
Performance
Top Speed Kph:
Governed by regulations, typically around 45-70 kph (depending on market and tuning)
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHVA/PHVB series)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Oil Mixing:
Automatic oil injection system (separate oil reservoir)
Ignition System
Ignition Type:
Electronic CDI (Capacitor Discharge Ignition)
Cooling System
Cooling Method:
Liquid Cooling
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive System:
Belt drive to rear wheel
Features
Clutch Type:
Automatic Centrifugal Clutch
Gear Reduction:
Planetary gear reduction unit
📐 Dimensions
Exterior
Length Mm:
Approx. 1800-1850mm (typical for this class)
Width Mm:
Approx. 700-750mm
Height Mm:
Approx. 1100-1150mm
Weights
Dry Weight Kg:
Approx. 95-105 kg
Gross Vehicle Weight Rating Kg:
Approx. 240-260 kg
Cargo
Underseat Storage:
Yes, typically accommodates one full-face helmet.
Wheels And Tires
Front Tire Size:
120/70-13 or 130/60-13 (common fitments)
Rear Tire Size:
130/60-13 or 140/60-13 (common fitments)
Wheel Type:
Alloy wheels
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters typically not subjected to automotive crash testing standards)
Active Features
Braking System:
Front: Disc brake; Rear: Disc brake (often with integrated or linked braking system)
Lighting:
Headlight, taillight, brake light, turn signals
Passive Features
Frame Construction:
Steel frame for rigidity and impact absorption.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, fuel gauge, coolant temperature warning light, turn signal indicators.
Driver Assistance
ABS:
Not typically available on this model year.
🔧 Maintenance
Service Intervals
Oil Change Km:
Every 3,000-5,000 km or annually (refer to manual for exact)
Spark Plug Replacement Km:
Every 5,000-10,000 km
Air Filter Cleaning Km:
Every 3,000-5,000 km (or more frequently in dusty conditions)
Transmission Fluid Change Km:
Every 6,000-10,000 km (for final drive gearbox oil)
Coolant Flush Km:
Every 2 years or 20,000 km
Fluid Specifications
Engine Oil Type:
2-stroke synthetic or semi-synthetic oil (API TC, JASO FD/FC rated)
Transmission Oil Type:
SAE 80W-90 or SAE 75W-90 hypoid gear oil
Coolant Type:
Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Carburetor Clogging:
Common in 2-stroke engines due to oil residue and infrequent use; requires periodic cleaning and adjustment.
Cvt Belt Wear:
Wear on the drive belt can lead to slipping and reduced acceleration; requires regular inspection and replacement.
Electrical Connections:
Corrosion or loose connections can affect lighting, ignition, and starting.
Cooling System Leaks:
Potential for hose degradation or radiator issues leading to coolant loss.
Suspension Wear:
Front forks and rear shocks can degrade over time, affecting ride quality and handling.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer with a strong heritage in racing motorcycles and scooters.
Model Evolution
Sr50 Lineage:
The SR50 model line has been a significant player in the performance scooter market for decades, known for its sporty handling and customization potential.
2006 Generation Notes:
The 2006 model typically represents a refinement of earlier SR50 generations, potentially incorporating updated styling, engine tuning, or suspension components.
Production
Manufacturing Location:
Primarily Italy
🏆 Awards & Recognition
Recognitions
Historical Awards:
Aprilia SR50 models have historically been recognized for their performance and handling in the scooter segment.
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