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Aprilia SXV RXV 450 550 Complete Workshop Service Repair Manual 2006 2007 2008

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🏷️ Basic Information Identification Make: Aprilia Model: SXV/RXV Sub Model: SXV 450, SXV 550, RXV 450, RXV 550 Codes Chassis Codes: SXV/RXV series Engine Codes: V990 (variant of V-twin engine) 👋 Introduction Market Position Category: Supermoto/Motard Niche: High-performance, off-road inspired street bikes Competitive Analysis Key Competitors: KTM (SMC/Duke), Husqvarna (SM series), Ducati (Hypermotard) Key Features Distinctiveness: Aggressive styling, powerful V-twin engines, advanced suspension components Target Audience: Enthusiast riders seeking performance and a unique riding experience 📋 Manual Details Coverage Areas Covered Years: 2006, 2007, 2008 Model Variants: SXV 450, SXV 550, RXV 450, RXV 550 Page Count Estimated Pages: 300+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed engine disassembly, assembly, tuning, troubleshooting Fuel System: Fuel injection system, fuel pump, injectors, regulators, troubleshooting Ignition System: Ignition coils, ECU mapping, spark plug specifications, troubleshooting Cooling System: Radiator, coolant, water pump, thermostat, fan operation, flushing Transmission: Clutch operation, gearbox disassembly, assembly, lubrication, troubleshooting Chassis: Frame, swingarm, steering head, wheel bearings, suspension mounting Suspension: Front fork (Sachs/Marzocchi), rear shock absorber, service, adjustments, seal replacement Brakes: Brake calipers (Brembo), master cylinders, brake lines, fluid replacement, bleeding, pad replacement Electrical System: Wiring diagrams, battery, stator, rectifier/regulator, starter motor, lighting, ECU diagnostics Bodywork: Fairings, seat, fuel tank, fenders, removal and installation procedures Procedures Included Maintenance: Regular service checks, oil changes, filter replacements, chain adjustment Troubleshooting: Diagnostic procedures for common and uncommon issues Repair: Step-by-step instructions for component repair and replacement Rebuild: Complete engine and gearbox rebuild procedures Diagnostics: Fault code interpretation and diagnostic strategies Technical Depth Depth: Comprehensive, from basic maintenance to full engine rebuilds and advanced diagnostics 📊 Manual Specifications File Format Type: PDF (Portable Document Format) Searchability: Text-searchable (optimally) Print Quality Resolution: High-resolution for clear diagrams and text Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, four-stroke, V-twin Bore X Stroke 450: 90 mm x 57 mm (approx.) Bore X Stroke 550: 92 mm x 67 mm (approx.) Displacement 450: 449.5 cc Displacement 550: 549.5 cc Valve Train: SOHC, 4 valves per cylinder Performance Horsepower 450: Approx. 60-65 HP (claimed) Horsepower 550: Approx. 70-75 HP (claimed) Torque 450: Approx. 45-50 Nm (claimed) Torque 550: Approx. 55-60 Nm (claimed) Fuel System Type: Electronic Fuel Injection (EFI), typically Keihin or Mikuni Throttle Body Size: 45mm or 50mm (depending on model variant) 🔧 Transmission Standard Type: 6-speed manual Features Clutch: Hydraulic wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Approx. 1480-1500 mm (model dependent) Seat Height: Approx. 910-930 mm (model dependent) Weights Dry Weight: Approx. 130-140 kg (model dependent) 🛡️ Safety Features Ratings Crash Test Compliance: N/A (Off-road/Supermoto motorcycle, not subject to car crash testing) Active Features Braking System: High-performance hydraulic disc brakes, typically Brembo calipers ABS: Typically not equipped, especially on early models Passive Features Lighting: Headlight, tail light, brake lights, turn signals 💡 Technology Features Infotainment Dashboard: Digital or analog-digital combination instrument cluster (speedometer, tachometer, odometer, trip meters) Driver Assistance Traction Control: Typically not equipped Launch Control: Typically not equipped 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 km or annually (refer to manual for exact intervals) Air Filter Cleaning: As needed, depending on riding conditions (frequently in dusty environments) Spark Plug Replacement: Approx. 10,000-15,000 km Valve Clearance Check: Every 10,000-15,000 km Fluid Specifications Engine Oil: SAE 10W-40 or 15W-50 Synthetic Motorcycle Oil (API SG or higher, JASO MA compliant) Coolant: Ethylene glycol-based coolant, 50/50 mix with distilled water Brake Fluid: DOT 4 or DOT 5.1 hydraulic brake fluid Clutch Fluid: DOT 4 or DOT 5.1 hydraulic clutch fluid (if hydraulic) Gearbox Oil: SAE 75W-90 or 80W-90 GL-4 gear oil Known Issues Electrical Gremlins: Potential issues with wiring harness connections and rectifier/regulator reliability Fueling Inconsistency: Some riders report occasional snatchy throttle response or lean fueling issues Vibration: Characteristic of V-twin engines, can be mitigated with proper maintenance and some aftermarket dampeners Cam Chain Tensioner: Some models may benefit from manual or upgraded automatic cam chain tensioners Suspension Seals: Front fork and rear shock seals can wear, requiring periodic service 📚 Vehicle History Brand Heritage Origin: Italian motorcycle manufacturer with a strong racing pedigree Model Evolution Development: Developed from Aprilia's off-road racing experience, blending supermoto capabilities with dirt bike agility Production Manufacturing Location: Italy Production Era: Mid-2000s to early 2010s 🏆 Awards & Recognition Recognitions Motorcycle Press: Consistently praised by motorcycle publications for its performance, handling, and unique character.
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Aprilia SXV RXV 450 550 Complete Workshop Service Repair Manual 2006 2007 2008
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV/RXV
Sub Model:
SXV 450, SXV 550, RXV 450, RXV 550
Codes
Chassis Codes:
SXV/RXV series
Engine Codes:
V990 (variant of V-twin engine)
👋 Introduction
Market Position
Category:
Supermoto/Motard
Niche:
High-performance, off-road inspired street bikes
Competitive Analysis
Key Competitors:
KTM (SMC/Duke), Husqvarna (SM series), Ducati (Hypermotard)
Key Features
Distinctiveness:
Aggressive styling, powerful V-twin engines, advanced suspension components
Target Audience:
Enthusiast riders seeking performance and a unique riding experience
📋 Manual Details
Coverage Areas
Covered Years:
2006, 2007, 2008
Model Variants:
SXV 450, SXV 550, RXV 450, RXV 550
Page Count
Estimated Pages:
300+
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine disassembly, assembly, tuning, troubleshooting
Fuel System:
Fuel injection system, fuel pump, injectors, regulators, troubleshooting
Ignition System:
Ignition coils, ECU mapping, spark plug specifications, troubleshooting
Cooling System:
Radiator, coolant, water pump, thermostat, fan operation, flushing
Transmission:
Clutch operation, gearbox disassembly, assembly, lubrication, troubleshooting
Chassis:
Frame, swingarm, steering head, wheel bearings, suspension mounting
Suspension:
Front fork (Sachs/Marzocchi), rear shock absorber, service, adjustments, seal replacement
Brakes:
Brake calipers (Brembo), master cylinders, brake lines, fluid replacement, bleeding, pad replacement
Electrical System:
Wiring diagrams, battery, stator, rectifier/regulator, starter motor, lighting, ECU diagnostics
Bodywork:
Fairings, seat, fuel tank, fenders, removal and installation procedures
Procedures Included
Maintenance:
Regular service checks, oil changes, filter replacements, chain adjustment
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Repair:
Step-by-step instructions for component repair and replacement
Rebuild:
Complete engine and gearbox rebuild procedures
Diagnostics:
Fault code interpretation and diagnostic strategies
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine rebuilds and advanced diagnostics
📊 Manual Specifications
File Format
Type:
PDF (Portable Document Format)
Searchability:
Text-searchable (optimally)
Print Quality
Resolution:
High-resolution for clear diagrams and text
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, four-stroke, V-twin
Bore X Stroke 450:
90 mm x 57 mm (approx.)
Bore X Stroke 550:
92 mm x 67 mm (approx.)
Displacement 450:
449.5 cc
Displacement 550:
549.5 cc
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower 450:
Approx. 60-65 HP (claimed)
Horsepower 550:
Approx. 70-75 HP (claimed)
Torque 450:
Approx. 45-50 Nm (claimed)
Torque 550:
Approx. 55-60 Nm (claimed)
Fuel System
Type:
Electronic Fuel Injection (EFI), typically Keihin or Mikuni
Throttle Body Size:
45mm or 50mm (depending on model variant)
🔧 Transmission
Standard
Type:
6-speed manual
Features
Clutch:
Hydraulic wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 1480-1500 mm (model dependent)
Seat Height:
Approx. 910-930 mm (model dependent)
Weights
Dry Weight:
Approx. 130-140 kg (model dependent)
🛡️ Safety Features
Ratings
Crash Test Compliance:
N/A (Off-road/Supermoto motorcycle, not subject to car crash testing)
Active Features
Braking System:
High-performance hydraulic disc brakes, typically Brembo calipers
ABS:
Typically not equipped, especially on early models
Passive Features
Lighting:
Headlight, tail light, brake lights, turn signals
💡 Technology Features
Infotainment
Dashboard:
Digital or analog-digital combination instrument cluster (speedometer, tachometer, odometer, trip meters)
Driver Assistance
Traction Control:
Typically not equipped
Launch Control:
Typically not equipped
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 km or annually (refer to manual for exact intervals)
Air Filter Cleaning:
As needed, depending on riding conditions (frequently in dusty environments)
Spark Plug Replacement:
Approx. 10,000-15,000 km
Valve Clearance Check:
Every 10,000-15,000 km
Fluid Specifications
Engine Oil:
SAE 10W-40 or 15W-50 Synthetic Motorcycle Oil (API SG or higher, JASO MA compliant)
Coolant:
Ethylene glycol-based coolant, 50/50 mix with distilled water
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid
Clutch Fluid:
DOT 4 or DOT 5.1 hydraulic clutch fluid (if hydraulic)
Gearbox Oil:
SAE 75W-90 or 80W-90 GL-4 gear oil
Known Issues
Electrical Gremlins:
Potential issues with wiring harness connections and rectifier/regulator reliability
Fueling Inconsistency:
Some riders report occasional snatchy throttle response or lean fueling issues
Vibration:
Characteristic of V-twin engines, can be mitigated with proper maintenance and some aftermarket dampeners
Cam Chain Tensioner:
Some models may benefit from manual or upgraded automatic cam chain tensioners
Suspension Seals:
Front fork and rear shock seals can wear, requiring periodic service
📚 Vehicle History
Brand Heritage
Origin:
Italian motorcycle manufacturer with a strong racing pedigree
Model Evolution
Development:
Developed from Aprilia's off-road racing experience, blending supermoto capabilities with dirt bike agility
Production
Manufacturing Location:
Italy
Production Era:
Mid-2000s to early 2010s
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
Consistently praised by motorcycle publications for its performance, handling, and unique character.
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