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Aprilia SXV RXV 450 2006-2013 All Service Manual Repair

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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV 450 Model Year Range: 2006-2013 👋 Introduction Market Position Category: Supermoto/Motard Performance Motorcycle Key Features Engine Configuration: V-twin engine, known for its distinctive sound and power delivery Intended Use: Designed for aggressive street riding and light off-road use, emphasizing agility and performance Competitive Analysis Rivals: Competed with models from Ducati (Hypermotard), KTM (Supermoto variants), and other performance-oriented street-legal dirt bikes 📋 Manual Details Coverage Applicable Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Type Manual Type: Service/Repair Manual Format Format: Downloadable (likely PDF) Language Language: English (assumed based on product description) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, tuning, component replacement (e.g., piston, rings, valves, timing chain, oil pump) Fuel System: Fuel injection system (EFI), throttle body, injectors, fuel pump, pressure regulator, fuel lines, tank maintenance Ignition System: Spark plugs, coils, ECU control, wiring diagrams, troubleshooting ignition faults Cooling System: Radiator, hoses, water pump, thermostat, coolant specifications, bleeding procedures Exhaust System: Exhaust manifold, catalytic converter (if applicable), mufflers, emissions components Transmission Drivetrain: Clutch operation, gearbox disassembly and assembly, gear selection, chain and sprocket maintenance Suspension Front: Fork service (oil change, seal replacement), spring rates, damping adjustments, steering head bearings Suspension Rear: Monoshock absorber service, linkage system maintenance, rear swingarm, bearing replacement Brakes Front: Brake caliper service, pad replacement, disc inspection/replacement, hydraulic system bleeding, master cylinder overhaul Brakes Rear: Rear brake caliper service, pad replacement, disc inspection/replacement, hydraulic system bleeding, master cylinder overhaul Wheels Tires: Wheel bearing inspection and replacement, tire mounting and balancing, rim specifications Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting, instrumentation, wiring diagrams for all circuits Bodywork Chassis: Frame inspection, fairing removal and installation, seat, fuel tank, body panel repair and alignment Procedures Included Routine Maintenance: Oil and filter changes, chain lubrication and adjustment, brake fluid flush, coolant replacement, spark plug inspection Troubleshooting: Diagnostic procedures for common starting issues, engine performance problems, electrical faults, and braking system malfunctions Component Rebuild: Detailed step-by-step instructions for overhauling engine components, transmission, suspension forks, and brake calipers Calibration Adjustment: Throttle position sensor (TPS) adjustment, idle speed control, valve clearance adjustment Technical Depth Diagnostic Tools: Information on required specialized tools and diagnostic equipment for advanced troubleshooting Torque Specifications: Comprehensive list of all critical fastener torque values for engine, chassis, and suspension components Wiring Diagrams: Detailed, color-coded electrical schematics covering all systems 📊 Manual Specifications File Quality Searchability: Text-searchable PDF (if correctly formatted) Resolution: High-resolution images and diagrams for clarity Print Features Printable: Printable pages for workshop use ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin (L-twin) Displacement: 449.5 cc Bore X Stroke: 70 mm x 57.7 mm Valve Train: SOHC (Single Overhead Camshaft), 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower Est: Approximately 50-55 HP (actual figures vary by year and specific tuning) Torque Est: Approximately 45-50 Nm (actual figures vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin or Magneti Marelli system Throttle Body Size: 45 mm (typical) Lubrication Oil Type Spec: API SG/SH/SJ, JASO MA, SAE 10W-40 (check manual for exact specification) Oil Capacity Oil Capacity W Filter: Approximately 2.2 - 2.5 Liters (refer to manual for precise capacity) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual gearbox Clutch Type: Wet multi-plate clutch Drivetrain Final Drive: Chain drive (520 pitch, typically) 📐 Dimensions Exterior Length Est: Approx. 2100-2200 mm Width Est: Approx. 800-850 mm Height Est: Approx. 1200-1300 mm Weights Dry Weight Est: Approx. 130-140 kg Fuel Tank Capacity: Approximately 7 Liters Wheels Tires Front Wheel Size: 17 inch (typically) Rear Wheel Size: 17 inch (typically) Front Tire Size Est: 120/70-17 Rear Tire Size Est: 150/60-17 or 160/60-17 🛡️ Safety Features Passive Features Lighting: Halogen headlight, LED taillight (typical) 💡 Technology Features Infotainment Display: Digital/Analog combination instrument cluster (speedometer, tachometer, fuel level, trip meter, indicator lights) Driver Assistance ABS: Not typically equipped with ABS on standard models Connectivity ECU: Engine Control Unit (ECU) for fuel injection and ignition timing management 🔧 Maintenance Service Intervals Oil Filter Change: Every 5,000 km or 6 months (refer to manual for exact interval) Air Filter Cleaning: Every 5,000 km or as needed based on conditions Spark Plug Check: Every 10,000 km Valve Clearance Check: Every 10,000 - 15,000 km (critical on these engines) Brake Fluid Flush: Every 2 years or 10,000 km Coolant Replacement: Every 2 years or 20,000 km Fluid Specifications Engine Oil: SAE 10W-40, API SG/SH/SJ, JASO MA Coolant: Ethylene glycol-based antifreeze with corrosion inhibitors, 50/50 mix with distilled water Brake Fluid: DOT 4 Fork Oil: Specific viscosity required (e.g., SAE 5W or 7.5W - consult manual) Known Issues Valve Adjustment Frequency: Valve clearances can tighten significantly, requiring frequent checks and adjustments. Oil Consumption: Some models may exhibit higher oil consumption, necessitating regular checks. Electrical Gremlins: Wiring harness issues or regulator/rectifier failures can occur,...
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Tipo: Motorcycle
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Sku: 91365
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Aprilia SXV RXV 450 2006-2013 All Service Manual RepairAprilia SXV RXV 450 2006-2013 All Service Manual RepairAprilia SXV RXV 450 2006-2013 All Service Manual RepairAprilia SXV RXV 450 2006-2013 All Service Manual Repair
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV 450
Model Year Range:
2006-2013
👋 Introduction
Market Position
Category:
Supermoto/Motard Performance Motorcycle
Key Features
Engine Configuration:
V-twin engine, known for its distinctive sound and power delivery
Intended Use:
Designed for aggressive street riding and light off-road use, emphasizing agility and performance
Competitive Analysis
Rivals:
Competed with models from Ducati (Hypermotard), KTM (Supermoto variants), and other performance-oriented street-legal dirt bikes
📋 Manual Details
Coverage
Applicable Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Type
Manual Type:
Service/Repair Manual
Format
Format:
Downloadable (likely PDF)
Language
Language:
English (assumed based on product description)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, tuning, component replacement (e.g., piston, rings, valves, timing chain, oil pump)
Fuel System:
Fuel injection system (EFI), throttle body, injectors, fuel pump, pressure regulator, fuel lines, tank maintenance
Ignition System:
Spark plugs, coils, ECU control, wiring diagrams, troubleshooting ignition faults
Cooling System:
Radiator, hoses, water pump, thermostat, coolant specifications, bleeding procedures
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), mufflers, emissions components
Transmission Drivetrain:
Clutch operation, gearbox disassembly and assembly, gear selection, chain and sprocket maintenance
Suspension Front:
Fork service (oil change, seal replacement), spring rates, damping adjustments, steering head bearings
Suspension Rear:
Monoshock absorber service, linkage system maintenance, rear swingarm, bearing replacement
Brakes Front:
Brake caliper service, pad replacement, disc inspection/replacement, hydraulic system bleeding, master cylinder overhaul
Brakes Rear:
Rear brake caliper service, pad replacement, disc inspection/replacement, hydraulic system bleeding, master cylinder overhaul
Wheels Tires:
Wheel bearing inspection and replacement, tire mounting and balancing, rim specifications
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting, instrumentation, wiring diagrams for all circuits
Bodywork Chassis:
Frame inspection, fairing removal and installation, seat, fuel tank, body panel repair and alignment
Procedures Included
Routine Maintenance:
Oil and filter changes, chain lubrication and adjustment, brake fluid flush, coolant replacement, spark plug inspection
Troubleshooting:
Diagnostic procedures for common starting issues, engine performance problems, electrical faults, and braking system malfunctions
Component Rebuild:
Detailed step-by-step instructions for overhauling engine components, transmission, suspension forks, and brake calipers
Calibration Adjustment:
Throttle position sensor (TPS) adjustment, idle speed control, valve clearance adjustment
Technical Depth
Diagnostic Tools:
Information on required specialized tools and diagnostic equipment for advanced troubleshooting
Torque Specifications:
Comprehensive list of all critical fastener torque values for engine, chassis, and suspension components
Wiring Diagrams:
Detailed, color-coded electrical schematics covering all systems
📊 Manual Specifications
File Quality
Searchability:
Text-searchable PDF (if correctly formatted)
Resolution:
High-resolution images and diagrams for clarity
Print Features
Printable:
Printable pages for workshop use
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin (L-twin)
Displacement:
449.5 cc
Bore X Stroke:
70 mm x 57.7 mm
Valve Train:
SOHC (Single Overhead Camshaft), 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower Est:
Approximately 50-55 HP (actual figures vary by year and specific tuning)
Torque Est:
Approximately 45-50 Nm (actual figures vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or Magneti Marelli system
Throttle Body Size:
45 mm (typical)
Lubrication
Oil Type Spec:
API SG/SH/SJ, JASO MA, SAE 10W-40 (check manual for exact specification)
Oil Capacity
Oil Capacity W Filter:
Approximately 2.2 - 2.5 Liters (refer to manual for precise capacity)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Clutch Type:
Wet multi-plate clutch
Drivetrain
Final Drive:
Chain drive (520 pitch, typically)
📐 Dimensions
Exterior
Length Est:
Approx. 2100-2200 mm
Width Est:
Approx. 800-850 mm
Height Est:
Approx. 1200-1300 mm
Weights
Dry Weight Est:
Approx. 130-140 kg
Fuel Tank Capacity:
Approximately 7 Liters
Wheels Tires
Front Wheel Size:
17 inch (typically)
Rear Wheel Size:
17 inch (typically)
Front Tire Size Est:
120/70-17
Rear Tire Size Est:
150/60-17 or 160/60-17
🛡️ Safety Features
Passive Features
Lighting:
Halogen headlight, LED taillight (typical)
💡 Technology Features
Infotainment
Display:
Digital/Analog combination instrument cluster (speedometer, tachometer, fuel level, trip meter, indicator lights)
Driver Assistance
ABS:
Not typically equipped with ABS on standard models
Connectivity
ECU:
Engine Control Unit (ECU) for fuel injection and ignition timing management
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 5,000 km or 6 months (refer to manual for exact interval)
Air Filter Cleaning:
Every 5,000 km or as needed based on conditions
Spark Plug Check:
Every 10,000 km
Valve Clearance Check:
Every 10,000 - 15,000 km (critical on these engines)
Brake Fluid Flush:
Every 2 years or 10,000 km
Coolant Replacement:
Every 2 years or 20,000 km
Fluid Specifications
Engine Oil:
SAE 10W-40, API SG/SH/SJ, JASO MA
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, 50/50 mix with distilled water
Brake Fluid:
DOT 4
Fork Oil:
Specific viscosity required (e.g., SAE 5W or 7.5W - consult manual)
Known Issues
Valve Adjustment Frequency:
Valve clearances can tighten significantly, requiring frequent checks and adjustments.
Oil Consumption:
Some models may exhibit higher oil consumption, necessitating regular checks.
Electrical Gremlins:
Wiring harness issues or regulator/rectifier failures can occur, though often manageable with proper diagnosis.
Fuel Pump Reliability:
Occasional fuel pump issues have been reported.
📚 Vehicle History
Brand Heritage
Brand Origin:
Italian manufacturer with a strong heritage in racing, particularly in off-road and Grand Prix motorcycles.
Model Evolution
Sxv Lineage:
The SXV line was introduced as Aprilia's foray into the supermoto segment, combining off-road agility with street performance. The RXV is a dual-sport variant.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Segment Popularity:
Highly regarded within the supermoto community for its aggressive styling and performance characteristics.
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