Aprilia SXV RXV 550 2006-2013 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV 550 Model Variant: SXV (Supermoto), RXV (Off-road/Motocross) Codes Chassis Code General: Likely designated by engine displacement and model type (e.g., SXV550, RXV550) Generation Production Years Covered By Manual: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 👋 Introduction Market Position Vehicle Segment: High-performance dual-sport/supermoto motorcycles. Target Audience: Enthusiast riders, performance-oriented motorcyclists, those seeking a capable machine for both on-road and light off-road use (SXV for supermoto, RXV for off-road). High level of technical skill often required. Competitive Analysis Key Competitors: KTM EXC/SMC series, Husqvarna SM/TE series, other European performance dual-sports. Key Features Engine Configuration: V-twin engine, a defining characteristic differentiating it from single-cylinder competitors. Performance Focus: Designed for spirited riding, agility, and potent power delivery. Versatility: SXV for asphalt dominance, RXV for off-road prowess, showcasing Aprilia's engineering capability in different disciplines. 📋 Manual Details Coverage Areas Vehicle Models Covered: Aprilia SXV 550, Aprilia RXV 550 Model Years Covered: 2006-2013 Page Count Estimated Page Count: Likely over 500 pages (typical for a comprehensive workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English (Standard for most international workshop manuals, potential for multilingual editions) Format Format: Digital (PDF) is most common for this era and type of manual, though printed versions may exist. 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, disassembly, inspection, assembly, torque specifications, valve clearance adjustment, timing chain, piston, con-rod, crankshaft, cylinder head, cylinder bore. Engine Management And Electrical: Ignition system, fuel injection system (EFI), sensors (TPS, MAP, IAT, EOT), injectors, ECU mapping (if covered), wiring diagrams, starter system, charging system (alternator, regulator/rectifier), battery. Fuel System: Fuel pump, fuel filter, fuel lines, fuel tank, throttle body, idle control, emissions control (if applicable). Transmission And Drivetrain: Clutch operation and adjustment, gearbox disassembly and assembly, gear selection, lubrication, chain and sprocket maintenance, rear hub assembly. Brakes: Front and rear brake systems, caliper maintenance, brake pad replacement, brake disc inspection, master cylinder, brake fluid bleeding, hydraulic lines. Suspension: Front fork (Sachs or Marzocchi, depending on year/model), rear shock absorber, spring preload adjustment, damping adjustment, fork seal replacement, linkage maintenance. Steering: Handlebar, steering stem, steering bearings, adjustment and inspection. Cooling System: Radiator, coolant hoses, water pump, thermostat, coolant type and capacity. Exhaust System: Exhaust pipe, muffler, lambda sensor (if applicable), gaskets. Wheels And Tires: Wheel bearing inspection, tire pressure, tire replacement, wheel balancing. Bodywork And Chassis: Frame inspection, body panels, seat, fairings, lighting, instrumentation. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), chain lubrication and adjustment, bolt torquing, general inspection. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable to EFI system), electrical system diagnostics. Repair Procedures: Step-by-step instructions for component removal, installation, and repair across all major systems. Rebuild Instructions: Detailed procedures for engine and transmission overhauls. Technical Depth Depth Of Coverage: Comprehensive: from basic maintenance to full engine and gearbox rebuilds, including electrical system diagnostics and suspension tuning. Diagnostic Capabilities: Includes wiring diagrams and likely diagnostic flowcharts for EFI system issues. 📊 Manual Specifications File Format Digital Format: PDF (typically searchable and printable) Print Quality Image Resolution: High resolution for diagrams and illustrations, ensuring clarity. Binding Type Physical Binding: N/A (for digital), if physical: Perfect bound or spiral bound for ease of use. Paper Type Physical Paper: N/A (for digital), if physical: Heavy-duty, coated paper for durability in workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, V-twin (90-degree) Displacement: 549 cc (approximate) Bore X Stroke: Typically around 82 mm x 53.1 mm (requires confirmation from specific manual). Valve Train: DOHC (Double Overhead Camshafts), 4 valves per cylinder. Compression Ratio: Typically around 12.5:1 (requires confirmation from specific manual). Performance Horsepower: Ranging from approximately 55-65 HP at the crank, depending on model year and configuration (requires confirmation from specific manual). Torque: Ranging from approximately 50-55 Nm, depending on model year and configuration (requires confirmation from specific manual). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies. Fuel Type: Unleaded gasoline (Octane rating specified in manual, typically 95 RON or higher). 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmissions: N/A (standard configuration for the model) Features Clutch Type: Wet multi-plate, hydraulically operated Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Varies slightly by model/year, typically around 1470-1490 mm. Seat Height: High, typically around 910-930 mm, characteristic of supermoto/off-road bikes. Weights Dry Weight: Around 130-140 kg, depending on specific model and equipment. Wet Weight: Estimated around 145-155 kg (includes all fluids). 🛡️ Safety Features Ratings Safety Certifications: CE, DOT (where applicable for road-legal variants). Active Features Braking System: High-performance disc brakes front and rear. Often feature braided steel brake lines for improved feel. Suspension Tuning: Adjustable suspension allows for fine-tuning of handling and stability. Passive Features Lighting: Headlight, taillight, brake lights, turn signals (for road-legal variants). 💡 Technology Features...
Enthusiast riders, performance-oriented motorcyclists, those seeking a capable machine for both on-road and light off-road use (SXV for supermoto, RXV for off-road). High level of technical skill often required.
Competitive Analysis
Key Competitors:
KTM EXC/SMC series, Husqvarna SM/TE series, other European performance dual-sports.
Key Features
Engine Configuration:
V-twin engine, a defining characteristic differentiating it from single-cylinder competitors.
Performance Focus:
Designed for spirited riding, agility, and potent power delivery.
Versatility:
SXV for asphalt dominance, RXV for off-road prowess, showcasing Aprilia's engineering capability in different disciplines.
📋 Manual Details
Coverage Areas
Vehicle Models Covered:
Aprilia SXV 550, Aprilia RXV 550
Model Years Covered:
2006-2013
Page Count
Estimated Page Count:
Likely over 500 pages (typical for a comprehensive workshop manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (Standard for most international workshop manuals, potential for multilingual editions)
Format
Format:
Digital (PDF) is most common for this era and type of manual, though printed versions may exist.
Clutch operation and adjustment, gearbox disassembly and assembly, gear selection, lubrication, chain and sprocket maintenance, rear hub assembly.
Brakes:
Front and rear brake systems, caliper maintenance, brake pad replacement, brake disc inspection, master cylinder, brake fluid bleeding, hydraulic lines.
Suspension:
Front fork (Sachs or Marzocchi, depending on year/model), rear shock absorber, spring preload adjustment, damping adjustment, fork seal replacement, linkage maintenance.
Steering:
Handlebar, steering stem, steering bearings, adjustment and inspection.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, coolant type and capacity.
Digital LCD display with speedometer, tachometer, odometer, trip meters, engine temperature, clock. May include basic warning lights.
Driver Assistance
ABS:
ABS was typically optional or not standard on these performance-oriented models, depending on market and year. Check manual for specific configuration.
Connectivity
Connectivity Features:
N/A (No Bluetooth, smartphone integration, or advanced connectivity features on this model).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, whichever comes first (refer to manual for exact recommendation).
Filter Replacement Interval:
Oil filter with every oil change. Air filter cleaning/replacement based on usage and conditions (refer to manual).
Valve Clearance Check:
Critical for V-twins, often recommended at 6,000-10,000 km intervals (verify in manual).
Fluid Specifications
Engine Oil Type:
Semi-synthetic or fully synthetic SAE 10W-40 or 15W-50 motorcycle oil meeting API SG, SH, SJ, SL, or JASO MA/MA2 specifications (exact grade to be confirmed in manual).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water (verify specific Aprilia recommended coolant).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Transmission Oil Type:
Specific gear oil or engine oil as per manual, often SAE 75W-90 or similar for gearbox (verify).
Known Issues
Potential Wear Items:
Clutch wear, valve guide wear (in some V-twins), electrical connector corrosion (especially if exposed to moisture).
Common Faults:
EFI system sensor failures (e.g., TPS, MAP), starter motor issues, charging system component failures (regulator/rectifier). Overheating if cooling system is not maintained.
Maintenance Importance:
Due to the performance-oriented nature and V-twin configuration, diligent adherence to the maintenance schedule is crucial for longevity and reliability.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Motorsport Focus:
Aprilia has a strong racing heritage, particularly in smaller displacement categories and off-road racing, which influences their production models.
Model Evolution
Development Basis:
The SXV/RXV line built upon Aprilia's experience with V-twin engines and their adventure/motocross platforms.
Key Innovations:
The adoption of a powerful V-twin in a relatively lightweight chassis for its class was a significant differentiating factor.
Production
Manufacturing Country:
Italy
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
While specific awards are not readily documented for this exact manual product, the SXV/RXV 550 series was generally praised for its potent V-twin engine and agile handling, establishing Aprilia as a serious player in the performance dual-sport segment.
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